©Copyright AMKUS Rescue Systems 2020-2021
6
LAI-004 February 3, 2021 Rev00
WARNING
Hydraulic fluid (mineral oil) escaping under pressure can puncture the skin, infiltrate eyes, or lungs
resulting in serious injury. Seek medical attention immediately. Avoid the urge to contain leaks with
hands. Injection injuries require immediate medical attention. Safety Data Sheet (SDS) for AMKUS
MV1 and AMKUS MV0 Hydraulic Fluid is available at AMKUS.com and CHEMTREC.com
Hydraulic leaks can occur from situations such as:
• Leaks at hose crimps and connections can develop from constant use, over-pressurization,
side-loading, or mis-crimping.
• Hose damage from being driven over, stepped on, twisted, kinked, crushed, excessive vibration,
abuse, or neglect.
• Leaks and breaks in hydraulic components can occur from improper maintenance or exceeding
service life expectations. Establish sound practices.
• Connecting hydraulic tools in series can pressurize both sides of double acting cylinders. Each
tool must be separately connected to a power unit.
• Release stored pressure before servicing tools by moving off end stops. Refer to power unit
manuals for proper operation.
WARNING
Electric shock can result in injury or death. Rescue tools are made from metal which is a conductor
of electricity. Electric current can flow from the hazard through the rescue tool to shock nearby
people. Maintain awareness of potential hazards. Examples include:
• Never operate electric power units with damaged power cords.
• Do not drive over or crush power cords.
• Use care to avoid cutting power cords on sharp objects.
• Do not strain cords during storage. Hidden cord damage can remain undetected until wet
conditions create an electrocution hazard.
• Power sources and electronics are not waterproof. Do not submerge or douse the power units
or controls. Refer to manuals from battery, charger, and motor manufacturers for specific
details.
• Cutting into concealed spaces can be hazardous. Power cables and battery packs may be
hidden from view in structures and electric vehicles.
• Never operate near damaged electric power lines before power is verified as OFF.
WARNING
Misuse of AMKUS Rescue Systems can result in a wide variety of hazards and consequences.
Remain aware of and avoid misuse situations. Examples of misuse include:
• Using low pressure (5000 psi) tools on high pressure (10,500 psi) hydraulic power units creates
high risk of hydraulic cylinder rupture. Ensure compatibility before use.
• Failure to inspect and properly maintain rescue equipment. Inspect all rescue equipment after
each use. Any equipment found damaged or inoperable should be removed from service.
• Storage of rescue equipment in adverse conditions. Always store rescue equipment in clean,
dry, and secure conditions.
• Operation of rescue equipment with missing or illegible safety markings
• Modification of tools and power units inconsistent with manufacturer’s specifications
• Repairs attempted by unqualified technicians.
• Use of rescue tools for non-rescue purposes such as construction, production use, demolition,
or as a jack for vehicle service.
• Pressure relief valve set over +5% above the Rated Output Pressure 10,500 psi (724 bar)
• Using tools which have been heat damaged. Heating beyond 212°F (100°C) will compromise the
strength.
CAUTION
Lifting or moving rescue tools and power units can result in falling or spine injury. Rescue tools and
power units are heavy. Risk of injury increases in unfavorable conditions such as poor lighting,
inclines, loose, wet, or icy surfaces. Follow accepted safe lifting practices.
NOTICE
Use of hydraulic fluids other than AMKUS MV1 or MV0 (see Specifications for fluid for specific tool
lines) can result in equipment damage and loss of function. Some examples include:
• Phosphate ester hydraulic fluids and blends are incompatible with Buna-N seal and hose
materials used in AMKUS Rescue Systems
• Mixing glycol with mineral oils can result in gelling and plugging of pump inlet screens
• Using fluids with wrong viscosity or wear properties. Always use AMKUS MV1 or MV0 as
specified for your tools.