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©Copyright AMKUS Rescue Systems 2020-2021

1

LAI-004 February 3, 2021 Rev00

AMKUS RESCUE SYSTEMS

AMKUS.com

4201 Montdale Drive, Valparaiso, IN 46383-4098 USA

800-592-6587 · 219-548-5000

G-Force

INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE

ION

®

Battery Powered

Electro-hydraulic Rescue Tools

DANGER

Understand manual before use. Operating AMKUS Rescue Systems without understanding the

manual, receiving proper training, and using appropriate personal protective equipment is a misuse

of AMKUS equipment. Obtain safety information at amkus.com
This instruction manual is intended to familiarize operators and maintenance personnel with the

operation, basic maintenance, and safety procedures associated with this product. This manual

should be kept available to all operating and maintenance personnel.
This manual does NOT address servicing of AMKUS Rescue Systems. Only competent rescue tool

repair technicians are qualified to repair AMKUS equipment.
Read and understand all instructions and warnings included in the packaging for DEWALT lithium

ion batteries and chargers.

CUTTER

Model: IC700

SPREADER

Model: IS281

BATTERY

DeWALT® Lithium Ion (AMKUS Part#) DCB606 (IBATTFV-6), DCB609 (IBATTFV-9),

DCB612 (IBATTFV-12)

CHARGER

DeWALT® DCB118 1 Hour Charger, 120 VAC Part#: ICHRG120

HYDRAULIC SYSTEM

Self-contained, 10,500 psi (724 bar) high-speed four stage pump

HYDRAULIC FLUID

AMKUS MV1 (Mineral Oil base)

Safety Data Sheet (SDS) for AMKUS MV1 Hydraulic Fluid is available at AMKUS.com and

CHEMTREC.com (for equipment stored and operated in environments below 32°F (0°C) contact

AMKUS Rescue System for recommendation)

IC700

IS281

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Содержание IC700

Страница 1: ...th this product This manual should be kept available to all operating and maintenance personnel This manual does NOT address servicing of AMKUS Rescue Systems Only competent rescue tool repair technicians are qualified to repair AMKUS equipment Read and understand all instructions and warnings included in the packaging for DEWALT lithium ion batteries and chargers CUTTER Model IC700 SPREADER Model...

Страница 2: ... 3 IT IS YOUR RESPONSIBILITY to know that you have been properly trained in Fireﬁghting and or Emergency Response and in the use precautions and care of any equipment you may be called upon to use 4 IT IS YOUR RESPONSIBILITY to be in proper physical condition and to maintain the personal skill level required to operate any equipment you may be called upon to use 5 IT IS YOUR RESPONSIBILITY to know...

Страница 3: ... 3 9 4 2 4 0 0 8 n o i t a m r o f n I l l i p S Health Information Recommend use of the chemical and restrictions on use l i o c i l u a r d y H e s U d e d n e m m o c e R SECTION 2 HAZARDS IDENTIFICATION 6 ODVVL cation Not a hazardous substance or mixture GHS Label element d e r i u q e r l o b m y s d r a z a h o N s m a r g o t c i p d r a z a H d r o w l a n g i s o N d r o w l a n g i S S D...

Страница 4: ...HANDLE 6 4 1 HANDLE LIGHTS 6 5 CONTROL VALVE ACTUATOR 7 0 OPERATION 7 1 BATTERY CHARGE STATUS 7 2 WHEN TO CHANGE THE BATTERY 7 3 STORAGE RECOMMENDATIONS 7 4 STATUS LED 7 5 CUTTING 7 6 SPREADING SQUEEZING LIFTING 8 0 ACCESSORIES 8 1 EXTENDED REACH SPREADER TIPS ERT 8 2 CHAIN USE 9 0 SAFETY GUARDS 10 0 INSPECTION AND MAINTENANCE 10 1 ROUTINE MAINTENANCE 10 1 1 CHECK THE BLADES 10 1 2 HYDRAULIC MAINT...

Страница 5: ...ult in injury or death from laceration projectile high speed flying debris and pinch point injuries Stay clear of the path of travel Avoid unnecessary risk Examples include Never lift or hold a rescue tool by its cutting blades or spreader arms Never place hands between moving tool and a load Pinch points are created from tool movement causing risk of limb amputation i e fingers hands arms feet le...

Страница 6: ...be hazardous Power cables and battery packs may be hidden from view in structures and electric vehicles Never operate near damaged electric power lines before power is verified as OFF WARNING Misuse of AMKUS Rescue Systems can result in a wide variety of hazards and consequences Remain aware of and avoid misuse situations Examples of misuse include Using low pressure 5000 psi tools on high pressur...

Страница 7: ...ained hydraulic system provides the motive forces needed to operate the tool The brushless direct current DC motor operates from energy stored in a 60 Volt battery The DC motor drives a high pressure pump Hydraulic fluid from the pump passes through a user operated control valve and moves the piston as directed by the user Moving the piston actuates the arms or blades of the rescue tool 3 1 VARIOU...

Страница 8: ...t AMKUS Rescue Systems 2020 2021 8 LAI 004 February 3 2021 Rev00 3 2 SAFETY MARKINGS Figure 3 2 Valve Operation Product Information Safety Label Model Serial also engraved on tool Date of Manufacture Fluid Type ...

Страница 9: ...4 x 84 x 91 Weight LB kg 2 25 1 0 20V 60V MAX FLEXVOLT 9 0 Ah BATTERY Model DeWALT DCB609 AMKUS Part IBATTFV 9 Dimensions Length x Width x Height inches mm 5 4 x 3 8 x 3 6 137 x 97 x 91 Weight LB kg 3 2 1 45 20V 60V MAX FLEXVOLT 12 0 Ah BATTERY Model DeWALT DCB612 AMKUS Part IBATTFV 12 Dimensions Length x Width x Height inches mm 5 4 x 3 8 x 3 6 137 x 97 x 91 Weight LB kg 3 2 1 45 CHARGER SPECIFIC...

Страница 10: ...ghest Spreading Force HSF lb kN 16 430 73 1 Lowest Spreading Force LSF lb kN 11 850 52 7 Max Spreading Force lb kN 23 850 106 1 Highest Pulling Force HPF lb kN 12 860 57 2 Lowest Pulling Force LPF lb kN 9 200 40 9 WARNING Tool operators bear responsibility for ensuring use of appropriate protective clothing and equipment The chosen protective clothing and equipment must provide protection from pot...

Страница 11: ...KUS tools are intended for intermittent use Allow sufficiently long pauses for the rescue tool to cool If the tool s exterior becomes too hot to touch the temperature is likely above 120 F 49 C An overheated rescue tool operates less effectively When hydraulic oil temperature reaches 158 F 70 C the tool s efficiency drops significantly and the tool should be stopped to cool down NOTICE Operating t...

Страница 12: ...handle lights operate in one of two modes an on off mode standard or an optional mode with three intensity levels To operate the lights in the on off mode press the power button to turn the lights on Press the button again to turn off To operate the lights in the three intensity level mode press the power button to turn the lights on Press the button to scroll through the three intensity levels an...

Страница 13: ...The indicator light bars display the battery s charge status Change the battery if the battery no longer continuously operates the tool there is one bar left on the battery charge indicator or the Status LED indicates red for low battery 7 3 STORAGE RECOMMENDATIONS 1 The best storage place is cool and dry away from direct sunlight and excess heat or cold 2 For long storage it is recommended to sto...

Страница 14: ...s can break if positioned incorrectly causing hazardous projectiles and an inoperable tool If blades start to flex sideways tool rolls as space between blades increases stop immediately and reconsider cutting strategies CAUTION The blades on AMKUS cutters effectively cut steering columns brake pedals door mechanisms and other vehicle items as necessary for extrication However using AMKUS cutters a...

Страница 15: ... immediately release the control valve actuator Stop and modify the extrication procedure The deadman safety feature returns the control valve actuator to the center neutral position stopping arm movement Seek another purchase point to proceed with the extrication WARNING When Spreading squeezing pulling and lifting operations can cause loads to become unstable Unstable loads can cause injury or d...

Страница 16: ...g loaded tip pins and remove the tips To re install the spreader tip slide the tip back into place Be sure that both pins return fully to their original positions The reach and versatility of the spreader can be increased by using the Extended Reach Tips ERT ERT tips are interchangeable with the standard tips Figure 8 1 TIPS MAY SLIP INCREASE GAP AND REPOSITION TIPS CORRECT STARTING POSITION INCOR...

Страница 17: ...and check to see that the connections are stable and safe Activate the control valve actuator to close the arms and draw the load Chain Rating 3 8 grade 70 Transport chain working load limit 6600 lbs 29 94 kN Figure 8 2B 9 0 SAFETY GUARDS Tools with moving blades have a guard over the moving parts The guard is secured with screws which can be removed to clear debris during maintenance Reinstall gu...

Страница 18: ...service conditions More frequent lubrication may be required for severe or frequent usage conditions 10 1 5 HANDLE LIGHT BATTERY REPLACEMENT To replace the batteries 1 Remove the lid screws with a 3 mm hex key 2 Remove and replace the 2 AA batteries in the battery holder 3 Use the hex key to tighten the lid screws back into position Frequency Hours of Use Operation Method Responsible Party AFTER E...

Страница 19: ...al information contact your local AMKUS Rescue Systems dealer NOTICE Immediately remove malfunctioning or damaged tools from service Consult your dealer or AMKUS Rescue Systems ALL SERVICE MUST BE PERFORMED BY QUALIFIED SERVICE TECNICIANS IN OBSERVANCE OF SAFETY REGULATIONS PROBLEM POSSIBLE REASON POSSIBLE REMEDY PERFORMED BY MOTOR DOES NOT START Battery defective Replace battery O Tool not turned...

Страница 20: ... Wipe the tool clean 3 If the rescue tool becomes contaminated determine the nature of the contamination Follow the decontamination guidelines provided by the Authority Having Jurisdiction Technical advice may be requested from AMKUS Rescue Systems 4 Inspect the tool controls and battery after each use for damage leakage and excessive wear 5 If rescue tool damage or excessive wear is noticed remov...

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