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©Copyright AMKUS Rescue Systems 2020-2021

5

LAL-002 August 3, 2021 Rev01

WARNING

Hydraulic fluid (mineral oil) escaping under pressure can puncture the skin, infiltrate eyes, or lungs 

resulting in serious injury. Seek medical attention immediately. Avoid the urge to contain leaks with 

hands. Injection injuries require immediate medical attention. Safety Data Sheet (SDS) for AMKUS 

MV1 and AMKUS MV0 Hydraulic Fluid is available at AMKUS.com and CHEMTREC.com

Hydraulic leaks can occur from situations such as:

• Leaks  at  hose  crimps  and  connections  can  develop  from  constant  use,  over-pressurization,

side-loading, or mis-crimping.

• Hose damage from being driven over, stepped on, twisted, kinked, crushed, excessive vibration,

abuse, or neglect.

• Leaks and breaks in hydraulic components can occur from improper maintenance or exceeding

service life expectations. Establish sound practices.

• Connecting hydraulic tools in series can pressurize both sides of double acting cylinders. Each

tool must be separately connected to a power unit.

• Release stored pressure before servicing tools by moving off end stops. Refer to power unit

manuals for proper operation. 

WARNING

Electric shock can result in injury or death. Rescue tools are made from metal which is a conductor

of electricity. Electric current can flow from the hazard through the rescue tool to shock nearby 

people. Maintain awareness of potential hazards. Examples include:

• Never operate electric power units with damaged power cords. 
• Do not drive over or crush power cords. 
• Use care to avoid cutting power cords on sharp objects. 
• Do  not  strain  cords  during  storage.  Hidden  cord  damage  can  remain  undetected  until  wet

conditions create an electrocution hazard.

• Power sources and electronics are not waterproof. Do not submerge or douse the power units

or  controls.  Refer  to  manuals  from  battery,  charger,  and  motor  manufacturers  for  specific

details.

• Cutting  into  concealed  spaces  can  be  hazardous.  Power  cables  and  battery  packs  may  be

hidden from view in structures and electric vehicles.

• Never operate near damaged electric power lines before power is verified as OFF. 

WARNING

Misuse of AMKUS Rescue Systems can result in a wide variety of hazards and consequences.

Remain aware of and avoid misuse situations. Examples of misuse include:

• Using low pressure (5000 psi) tools on high pressure (10,500 psi) hydraulic power units creates

high risk of hydraulic cylinder rupture. Ensure compatibility before use.

• Failure to inspect and properly maintain rescue equipment. Inspect all rescue equipment after

each use. Any equipment found damaged or inoperable should be removed from service.

• Storage of rescue equipment in adverse conditions. Always store rescue equipment in clean,

dry, and secure conditions.

• Operation of rescue equipment with missing or illegible safety markings
• Modification of tools and power units inconsistent with manufacturer’s specifications
• Repairs attempted by unqualified technicians.
• Use of rescue tools for non-rescue purposes such as construction, production use, demolition,

or as a jack for vehicle service.

• Pressure relief valve set over +5% above the Rated Output Pressure 10,500 psi (724 bar)
• Using tools which have been heat damaged. Heating beyond 212°F (100°C) will compromise the

strength. 

CAUTION

Lifting or moving rescue tools and power units can result in falling or spine injury. Rescue tools and 

power units are heavy. Risk of injury increases in unfavorable conditions such as poor lighting, 

inclines, loose, wet, or icy surfaces. Follow accepted safe lifting practices. 

NOTICE

Use of hydraulic fluids other than AMKUS MV1 or MV0 (see Specifications for fluid for specific tool 

lines) can result in equipment damage and loss of function. Some examples include:

• Phosphate  ester  hydraulic  fluids  and  blends  are  incompatible  with  Buna-N  seal  and  hose

materials used in AMKUS Rescue Systems

• Mixing glycol with mineral oils can result in gelling and plugging of pump inlet screens
• Using  fluids  with  wrong  viscosity  or  wear  properties.  Always  use  AMKUS  MV1  or  MV0  as

specified for your tools. 

Содержание C700

Страница 1: ...with the operation basic maintenance and safety procedures associated with this product This manual should be kept available to all operating and maintenance personnel This manual does NOT address servicing of AMKUS Rescue Systems Only competent rescue tool repair technicians are qualified to repair AMKUS equipment CUTTER Model C700 C700M SPREADER Model S281 S281M TELESCOPING RAM Model TR500 TR500...

Страница 2: ...ia Precautionary statements Prevention No precautionary phrases Response No precautionary phrases Storage No precautionary phrases Disposal No precautionary phrases 2WKHU KD DUGV ZKLFK GR QRW UHVXOW LQ FODVVL cation Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne folliculitis Used oil may contain harmful impurities H...

Страница 3: ...G CONSIDERATIONS 6 0 SET UP PROCEDURE 6 1 ROTATING HANDLE 6 1 1 HANDLE LIGHTS 7 0 OPERATION 7 1 CONTROL VALVE ACTUATOR 7 2 CUTTING 7 3 SPREADING SQUEEZING LIFTING 7 4 TELESCOPING RAM OPERATION 8 0 ACCESSORIES 8 1 EXTENDED REACH SPREADER TIPS ERT 8 2 CHAIN USE 9 0 SAFETY GUARDS 10 0 MAINTENANCE 10 1 ROUTINE MAINTENANCE 10 1 1 CHECK THE BLADES 10 1 2 HYDRAULIC MAINTENANCE 10 1 3 LUBRICATION 10 1 4 H...

Страница 4: ...injury or death from laceration projectile high speed flying debris and pinch point injuries Stay clear of the path of travel Avoid unnecessary risk Examples include Never lift or hold a rescue tool by its cutting blades spreader arms or ram pistons Never place hands between moving tool and a load Pinch points are created from tool movement causing risk of limb amputation i e fingers hands arms fe...

Страница 5: ...e hazardous Power cables and battery packs may be hidden from view in structures and electric vehicles Never operate near damaged electric power lines before power is verified as OFF WARNING Misuse of AMKUS Rescue Systems can result in a wide variety of hazards and consequences Remain aware of and avoid misuse situations Examples of misuse include Using low pressure 5000 psi tools on high pressure...

Страница 6: ...raulic power unit Hydraulic fluid from the pump passes through a user operated control valve and moves the piston as directed by the user Moving the piston actuates the arms or blades of the rescue tool 3 1 VARIOUS MODELS AND TERMS Grip Control Valve Actuator Lighted Handle Guard Cutter Blades Hydraulic Hoses Mono Coupler optional Valve r Lighted Handle Guard Cutter Blades lic Mono Coupler r optio...

Страница 7: ... Type AMKUS MV1 Hydraulic Fluid Part KF0001 Maximum Operating Pressure PSI bar 10 500 724 Part C700 C700M MECHANICAL SPECIFICATIONS Dimensions Length x Width x Height Inches mm 31 8 x 8 7 x 10 2 808 x 221 x 259 Weight ready to use lb kg Standard Quick Couplers Mono Coupler 45 5 20 6 45 9 20 8 Cutter Opening Inches mm 5 8 147 Cutter Rating NFPA 1936 A7 B8 C7 D9 E9 F4 Cutter Spreader Ram Model Seria...

Страница 8: ...500M MECHANICAL SPECIFICATIONS Dimensions Length Retracted x Width x Height Inches mm 21 9 x 9 45 x 4 25 558 x 240 x 108 Dimensions Length Extended x Width x Height Inches mm 50 5 x 9 45 x 4 25 1283 x 240 x 108 Weight ready to use lb kg Standard Quick Couplers Mono Coupler 38 3 17 4 Stroke Piston 1 Inches mm 15 381 Stroke Piston 2 Inches mm 13 55 344 Stroke Overall Inches mm 25 55 649 Highest Spre...

Страница 9: ...l control of the power unit in the neutral position before connecting and disconnecting However certain circumstances such as back pressure in the return line and or cold temperatures may make connecting and disconnecting under flow extremely difficult or impossible If you are unable to connect and disconnect while the line is under flow place the directional control valve of the power unit in the...

Страница 10: ...ctuator should immediately return the control valve actuator to the center neutral position stopping blade movement Reposition the cutter as needed for optimal cutting performance WARNING Blades can break if positioned incorrectly causing hazardous projectiles and an inoperable tool If blades start to flex sideways tool rolls as space between blades increases stop immediately and reconsider cuttin...

Страница 11: ... Copyright AMKUS Rescue Systems 2020 2021 11 LAL 002 August 3 2021 Rev01 Figure 7 2 CORRECT BLADE POSITION INCORRECT BLADE POSITION BLADE TIPS STAY TOGETHER BLADES FLEX FORCING TIPS APART ...

Страница 12: ...perator or others in jeopardy immediately release the control valve actuator Stop and modify the extrication procedure The deadman safety feature returns the control valve actuator to the center neutral position stopping arm movement Seek another purchase point to proceed with the extrication WARNING When Spreading squeezing pulling and lifting operations can cause loads to become unstable Unstabl...

Страница 13: ...ng load Position the ram base securely against a support surface Excess space may be taken up using cribbing Extend the lifting head to the object being displaced Ensure nearby people are clear of the crush zone before lifting or retracting Displace the object only as far as needed Stop to stabilize the load in increments as the load is lifted or lowered NOTICE The telescoping ram is used in pushi...

Страница 14: ...available for spreaders Setup and operation of the chain kit Secure the chains around the load latching the grab hooks fully across the chain Remove any slack Tips of the hooks must not be inserted into the holes in the chain links Remove slack in the chain using quick adjust links Tension the chain slightly and check to see that the connections are stable and safe Activate the control valve actua...

Страница 15: ...reader arms links and pins are lubricated with white lithium grease Annual re lubrication per Service Procedures is recommended for average service conditions More frequent lubrication may be required for severe or frequent usage conditions 10 1 4 HANDLE LIGHT BATTERY REPLACEMENT To replace the batteries 1 Remove the lid screws with a 3 mm hex key 2 Remove and replace the 2 AA batteries in the bat...

Страница 16: ...rescue tool markings are legible Contact your local dealer or AMKUS Rescue Systems for replacement labels 2 Wipe the tool clean 3 If the rescue tool becomes contaminated determine the nature of the contamination Follow the decontamination guidelines provided by the Authority Having Jurisdiction Technical advice may be requested from AMKUS Rescue Systems 4 Inspect the tool controls and hoses after ...

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