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©Copyright AMKUS Rescue Systems 2020-2021

4

LAL-002 August 3, 2021 Rev01

1.0 MEANING OF SAFETY SIGNAL WORDS

A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular

hazard. Per ANSI Z535.6, the definitions of the four signal words are as follows:

2.0 SAFETY

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious 

injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor

or moderate injury.

NOTICE

NOTICE is used to address practices not related to physical injury.

DANGER

Hydraulic  tools  can  apply  many  tons  of  force  which  can  bend,  move,  or  lift  large  loads  storing

potential energy. Loads can become unstable and suddenly move without warning causing severe

injury or death. Never support a load solely by a rescue tool. Use secondary supports to limit the

extent of uncontrolled movements. Never put body parts in a situation where a shifting or falling

load can cause a crushing injury. Stay clear of the path of travel.

• Metal-on-metal contact is likely to slide sideways when the load is not able to deform around the

area of contact. Use care when lifting structural and hardened objects.

• Chains can break when overloaded or improperly loaded.
• Spreader tips and rams can kick (move) when direction of force isn’t perpendicular to load
• Loads can suddenly shift sideways when forced, lifted, or moved. Stabilize load to reduce risk of

movement from ice, gravel, soft ground, precarious positions, objects which can break, wheels

which depressurize or roll, and loading which can change during rescue operations. 

WARNING

Operating rescue tools can result in injury or death from laceration, projectile (high speed flying 

debris), and pinch point injuries. Stay clear of the path of travel. Avoid unnecessary risk. Examples

include:

• Never lift, or hold a rescue tool by its cutting blades, spreader arms, or ram pistons. Never place

hands between moving tool and a load. Pinch points are created from tool movement causing

risk of limb amputation (i.e. fingers, hands, arms, feet, legs).

• Sharp  metal  objects  formed  during  cutting  and extrication cause  potential  for  laceration and

puncture wounds

• Projectiles can be ejected during cutting, spreading, or lifting operations when objects break

suddenly under load. Sudden fractures are common with springs and hardened steels.

• Damaging pressurized objects such as airbag cylinders can create projectiles.
• Using a rescue tool beyond its reasonable lifespan increases risk of fatigue failure. Expected

lifetime of the tool is 10 years from the date of manufacture.

• Tools can drift (move side-to-side) as load is applied or released resulting in body parts being

trapped and crushed between  tool  handles and stationary objects. Always be aware of  body,

hand, and finger position. Stop before harmful contact is made. 

WARNING

Using rescue tools can cause ignition or explosion resulting in injury or death. Ignition or explosion 

can result from situations such as:

• Flammable hazards are created when fuel lines, refrigerant lines (atomized oil), or pressurized

hydraulic fluid lines are breached. Ignition sources can suddenly ignite these fuels.

• Flammable  vapors  can  be  released  by  careless  refueling  or  operation  of  gasoline  driven

engines. Refer to engine manufacturer’s manuals for specific details.

• Extrication  tools  can  create  sparks  as  metals  are  cut  and  deformed. Avoid  unnecessary  risk

when flammable vapors are present.

• Power  units  with  electric  motors  or  internal  combustion  engines  are  ignition  sources.

Flammable vapors heavier than air can accumulate in low spots. Avoid selecting these locations

when setting up the power units. Use detectors to verify safe site selection. 

Содержание C700

Страница 1: ...with the operation basic maintenance and safety procedures associated with this product This manual should be kept available to all operating and maintenance personnel This manual does NOT address servicing of AMKUS Rescue Systems Only competent rescue tool repair technicians are qualified to repair AMKUS equipment CUTTER Model C700 C700M SPREADER Model S281 S281M TELESCOPING RAM Model TR500 TR500...

Страница 2: ...ia Precautionary statements Prevention No precautionary phrases Response No precautionary phrases Storage No precautionary phrases Disposal No precautionary phrases 2WKHU KD DUGV ZKLFK GR QRW UHVXOW LQ FODVVL cation Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne folliculitis Used oil may contain harmful impurities H...

Страница 3: ...G CONSIDERATIONS 6 0 SET UP PROCEDURE 6 1 ROTATING HANDLE 6 1 1 HANDLE LIGHTS 7 0 OPERATION 7 1 CONTROL VALVE ACTUATOR 7 2 CUTTING 7 3 SPREADING SQUEEZING LIFTING 7 4 TELESCOPING RAM OPERATION 8 0 ACCESSORIES 8 1 EXTENDED REACH SPREADER TIPS ERT 8 2 CHAIN USE 9 0 SAFETY GUARDS 10 0 MAINTENANCE 10 1 ROUTINE MAINTENANCE 10 1 1 CHECK THE BLADES 10 1 2 HYDRAULIC MAINTENANCE 10 1 3 LUBRICATION 10 1 4 H...

Страница 4: ...injury or death from laceration projectile high speed flying debris and pinch point injuries Stay clear of the path of travel Avoid unnecessary risk Examples include Never lift or hold a rescue tool by its cutting blades spreader arms or ram pistons Never place hands between moving tool and a load Pinch points are created from tool movement causing risk of limb amputation i e fingers hands arms fe...

Страница 5: ...e hazardous Power cables and battery packs may be hidden from view in structures and electric vehicles Never operate near damaged electric power lines before power is verified as OFF WARNING Misuse of AMKUS Rescue Systems can result in a wide variety of hazards and consequences Remain aware of and avoid misuse situations Examples of misuse include Using low pressure 5000 psi tools on high pressure...

Страница 6: ...raulic power unit Hydraulic fluid from the pump passes through a user operated control valve and moves the piston as directed by the user Moving the piston actuates the arms or blades of the rescue tool 3 1 VARIOUS MODELS AND TERMS Grip Control Valve Actuator Lighted Handle Guard Cutter Blades Hydraulic Hoses Mono Coupler optional Valve r Lighted Handle Guard Cutter Blades lic Mono Coupler r optio...

Страница 7: ... Type AMKUS MV1 Hydraulic Fluid Part KF0001 Maximum Operating Pressure PSI bar 10 500 724 Part C700 C700M MECHANICAL SPECIFICATIONS Dimensions Length x Width x Height Inches mm 31 8 x 8 7 x 10 2 808 x 221 x 259 Weight ready to use lb kg Standard Quick Couplers Mono Coupler 45 5 20 6 45 9 20 8 Cutter Opening Inches mm 5 8 147 Cutter Rating NFPA 1936 A7 B8 C7 D9 E9 F4 Cutter Spreader Ram Model Seria...

Страница 8: ...500M MECHANICAL SPECIFICATIONS Dimensions Length Retracted x Width x Height Inches mm 21 9 x 9 45 x 4 25 558 x 240 x 108 Dimensions Length Extended x Width x Height Inches mm 50 5 x 9 45 x 4 25 1283 x 240 x 108 Weight ready to use lb kg Standard Quick Couplers Mono Coupler 38 3 17 4 Stroke Piston 1 Inches mm 15 381 Stroke Piston 2 Inches mm 13 55 344 Stroke Overall Inches mm 25 55 649 Highest Spre...

Страница 9: ...l control of the power unit in the neutral position before connecting and disconnecting However certain circumstances such as back pressure in the return line and or cold temperatures may make connecting and disconnecting under flow extremely difficult or impossible If you are unable to connect and disconnect while the line is under flow place the directional control valve of the power unit in the...

Страница 10: ...ctuator should immediately return the control valve actuator to the center neutral position stopping blade movement Reposition the cutter as needed for optimal cutting performance WARNING Blades can break if positioned incorrectly causing hazardous projectiles and an inoperable tool If blades start to flex sideways tool rolls as space between blades increases stop immediately and reconsider cuttin...

Страница 11: ... Copyright AMKUS Rescue Systems 2020 2021 11 LAL 002 August 3 2021 Rev01 Figure 7 2 CORRECT BLADE POSITION INCORRECT BLADE POSITION BLADE TIPS STAY TOGETHER BLADES FLEX FORCING TIPS APART ...

Страница 12: ...perator or others in jeopardy immediately release the control valve actuator Stop and modify the extrication procedure The deadman safety feature returns the control valve actuator to the center neutral position stopping arm movement Seek another purchase point to proceed with the extrication WARNING When Spreading squeezing pulling and lifting operations can cause loads to become unstable Unstabl...

Страница 13: ...ng load Position the ram base securely against a support surface Excess space may be taken up using cribbing Extend the lifting head to the object being displaced Ensure nearby people are clear of the crush zone before lifting or retracting Displace the object only as far as needed Stop to stabilize the load in increments as the load is lifted or lowered NOTICE The telescoping ram is used in pushi...

Страница 14: ...available for spreaders Setup and operation of the chain kit Secure the chains around the load latching the grab hooks fully across the chain Remove any slack Tips of the hooks must not be inserted into the holes in the chain links Remove slack in the chain using quick adjust links Tension the chain slightly and check to see that the connections are stable and safe Activate the control valve actua...

Страница 15: ...reader arms links and pins are lubricated with white lithium grease Annual re lubrication per Service Procedures is recommended for average service conditions More frequent lubrication may be required for severe or frequent usage conditions 10 1 4 HANDLE LIGHT BATTERY REPLACEMENT To replace the batteries 1 Remove the lid screws with a 3 mm hex key 2 Remove and replace the 2 AA batteries in the bat...

Страница 16: ...rescue tool markings are legible Contact your local dealer or AMKUS Rescue Systems for replacement labels 2 Wipe the tool clean 3 If the rescue tool becomes contaminated determine the nature of the contamination Follow the decontamination guidelines provided by the Authority Having Jurisdiction Technical advice may be requested from AMKUS Rescue Systems 4 Inspect the tool controls and hoses after ...

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