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EBS-15000-OL -910101-000111 

  

910101-000111 / 08.2019

 

 

 

 

 

      Page 12 of 22

 

MAINTENANCE 

 
Before beginning any maintenance procedure, carefully read the safety instructions in chapter 2 of this document and make sure that 
all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions.    
 

A.

 

General inspection of the filter operation 

This is the visual basic general inspection procedure of the filter for proper operation. It should be done regularly and prior to any 
scheduled maintenance procedure.   
Press the test button, this will initiate the self-cleaning cycle; Check that the exhaust valve opens, that the scanner moves upwards, and 
when it reaches the top limit switch - verify that the exhaust valve closes. 
 

B.

 

Weekly maintenance 

Visual Check: 

1.

 

Check  that  the  filter  operates  properly  by  following  the  General  Inspection  of  the  Filter  Operation  as  described 

above. 

2.

 

Visually check that there is grease on the drive shaft, and drive bushing.  

3.

 

Visually check the suction scanner for any leakage. 

4.

 

Visually check the filter housing, the valves and the check-valves for leakage. 

5.

 

Check the filter for loosen bolts. 

 

If Necessary: 

1.

 

Disconnect and lock the filter’s power supply.

 

2.

 

Disconnect and lock the filter’s compressed air supply.

 

3.

 

Disconnect the filter from the water supply and drain the filter housing.   

4.

 

If it is necessary add grease to the filter’s suction scanner shaft.

 

5.

 

Take care of any leakage from the scanner  shaft. If  necessary, replace the  Sealing flange Internal O-Ring (5 on  page 23) as 
described at the following list: 

6.

 

Reconnect the filter carefully and safely to its water, air and power supply. 

7.

 

Perform a General Inspection of the Filter Operation as described above.   

Changing the sealing flange internal O-ring 

1.

 

Close the inlet valve to the filter and release any residual pressure. 

2.

 

Dis

connect and lock the filter’s power supply.

 

3.

 

Disconnect and lock the filter’s compressed air supply and release any residual pressure.

 

4.

 

Verify that the Suction Scanner is in its lower position. If not remove the electrical motor rear fan-cover, turn the fan 

manually till the scanner’s limit switch plate reaches the lower limit switch.

 

5.

 

Remove the Split pin (23) and pull out the connecting pin (22). 

6.

 

Turn  the  motor-fan  till  the  drive  shaft  reaches  half  way  of  its  movement.  The  drive  shaft  is  now  separated  from  the 
Suction Scanner. 

7.

 

Unscrew nuts (20 on page 23) and pull the sealing flange (4 on page 23). 

8.

 

Remove the used internal O-ring and clean the O-ring seat. 

9.

 

Insert a new O-ring (4 on page 23) 

10.

 

Apply some grease to the external O-ring and to the shaft. 

11.

 

Tighten the sealing flange nuts (4 on page 23). 

12.

 

Re-connect the drive shaft to the suction scanner shaft. 

13.

 

Reassemble the motor fan cover. 

14.

 

Make sure that the filter is correctly reassembled; re-connect the power and the compressed air. 

15.

 

Operate the control board and open the filter inlet valve. 

Содержание EBS-15000 On-Line

Страница 1: ...AMIAD Water Systems EBS 15 000 On Line 16 20 Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions Ref 910101 000111 08 2019 ...

Страница 2: ...t or its content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project Amiad assumes th...

Страница 3: ...DEGREES AVAILABLE 4 SAFETY INSTRUCTIONS 5 GENERAL SAFETY INSTRUCTIONS 5 INSTALLATION 5 COMMISSIONING 6 OPERATION AND CONTROL 6 MAINTENANCE 7 DISMANTLING ASSEMBLING OF FILTER COMPONENTS 14 PARTS LIST EBS 15000 ON LINE 17 PARTS DRAWING 1 18 PARTS DRAWING 2 19 PARTS DRAWING 3 20 AMIAD LIMITED WARRANTY 21 With any inquiry please quote Filter Serial Number located on the filter housing ...

Страница 4: ...me 36 seconds Wasted water per cycle 500liter 132USgal at 2bar 30psi Minimum flow for flushing 50m3 h 220USgpm at 2bar 30psi Control and electricity Electric motor 1 2 HP 50 60 Hz 20 24 Gear output R P M Rated operation voltage 3 phase 220 480 V 50 60 Hz Single phase 110 220 V 50 60 Hz Control voltage 24V AC 12V or 24V DC upon request Current consumption 1 5 Amp with 3 phase 380V 440V Construction...

Страница 5: ...ble lighting at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local author...

Страница 6: ...t Please note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers ...

Страница 7: ...o minimize slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards an...

Страница 8: ...EBS 15000 OL 910101 000111 910101 000111 08 2019 Page 8 of 22 DIMENSIONAL DRAWING RECOMMENDED INSTALLATION This is a conceptual installation drawing Note that piping is not included ...

Страница 9: ...the HMI 4 Malfunction mode During malfunction mode the self cleaning operation is stopped the malfunction light on the control board is turned on and an external output is activated In case that there is HMI the relevant fault error will be displayed The filtration system may enter a malfunction mode in the following cases 1st When there is a continuous signal from the pressure differential switch...

Страница 10: ...ctions 2 Select a convenient location for the installation of the filter where operation and maintenance will be optimal It is recommended that a standard and safe lifting auxiliary is available for maintenance 3 Install the filter vertically Please note that a minimum clearance of 300 mm 12 In Not including a crane is required in order to allow disassembly of the unit 4 Ensure that the direction ...

Страница 11: ...awings 3 Verify by authorized electrician only that the electric wiring is correct and complies with the enclosed drawings Make sure that the electrical start up operation is done by an authorized electrician only 4 Switch ON the control 24V circuit breakers Leave the motor OL circuit breaker protector OFF 5 Toggle all limit switches to verify that they activate the correct inputs on the PLC accor...

Страница 12: ...it is necessary add grease to the filter s suction scanner shaft 5 Take care of any leakage from the scanner shaft If necessary replace the Sealing flange Internal O Ring 5 on page 23 as described at the following list 6 Reconnect the filter carefully and safely to its water air and power supply 7 Perform a General Inspection of the Filter Operation as described above Changing the sealing flange i...

Страница 13: ...lly for a Proper operation b Any leakage from the filter housing or accessories c Abnormal or unusual noises d Loosen bolts e Non smooth turning of the suction scanner f Unusual load on the filter electrical motor g Any sign of corrosion on the filter housing or accessories h Unusual vibrations i Non smooth operation of the filter valves air release valves and check valves 2 Close the inlet and th...

Страница 14: ...well If the connecting pin is not facing one of the shaft housing windows turn the drive shaft 11 a little Use 17mm or 11 16 spanners 7 Turn the drive shaft 11 counter clockwise so that it will be separated from the suction scanner shaft 7 3 8 Unscrew bolts 29 2 and remove the limit switches sling without disconnecting and changing the limit switches position 9 Unscrew bolts 10 5 connecting shaft ...

Страница 15: ...xtractor 2 Fold the Extractor upwards Figure 1 Figure 1 3 Insert the Extractor into the screen about a quarter from top Make sure that the extractor cushions do not touch the stitch found along the screen interior 4 Pull the extractor up so that it is firmly set against the inside wall of the Screen Figure 2 Figure 2 5 Attach a lifting device to the ring on the Extractor and extract Never lift the...

Страница 16: ...er the shaft housing 22 Place the bolts 10 5 but do not yet tighten them firmly 9 Turn the drive shaft 11 clockwise until it reaches the suction scanner shaft Insert the connecting pin 20 1 to the hole in the drive shaft through the suction scanner shaft hole 10 Insert the split pin 20 2 in its original position 11 Make sure that the drive shaft key 11 1 is in its place Apply grease on it and reas...

Страница 17: ...24X92 NBR 770103 000046 15 DRIVE SHAFT COVER EBS 15K RED 710105 001783 15 1 HEX NUT M6 S ST316 DIN934 760102 000085 16 BALL VALVE 3 4 M F BRASS NI 730104 000220 No Description Cat No 16 1 L CONNECTOR 3 4 F M GALVANIZED 780101 000789 17 3 4 BSPT AC BLACK SCREEN 200 M 010000 000042 17 1 O RING SEAL P2 112 NBR S 770102 000082 17 2 RACCORD NIPPLE 1 4 FOR 3 4 FILTER 710103 002569 17 3 RACCORD NUT 3 4 F...

Страница 18: ...EBS 15000 OL 910101 000111 910101 000111 08 2019 Page 18 of 22 PARTS DRAWING 1 ...

Страница 19: ...EBS 15000 OL 910101 000111 910101 000111 08 2019 Page 19 of 22 PARTS DRAWING 2 ...

Страница 20: ...EBS 15000 OL 910101 000111 910101 000111 08 2019 Page 20 of 22 PARTS DRAWING 3 ...

Страница 21: ...a representative of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meeting the agreed...

Страница 22: ...ter Systems Ltd D N Galil Elyon 1 1233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration https www amiad com certificatesDownload asp ...

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