background image

 

 

30 

 

38 

10209010 

Snap ring 

 

39 

10420156 

Protective ring 

 

40 

10420045 

Washer 

 

41 

11420004 

Pin for drive in ramp 

 

42 

10420005 

Fixing bolt 

 

43 

 

Parts box 

 

44 

11420031 

Tire stop plate 

 

45 

10201005 

Split pin 

 

46 

10620065/10

201090 

Shim 

20ea. 

 

47 

10209056 

Self locking nut 

 

48 

11420217 

Cable limit pin 

 

49 

11430004 

Cover for turnplate 

 

50 

11520037 

Pin for side slider 

 

51 

11480028 

Side slider assy 

 

52 

11420157 

Steel ball set 

 

53 

11420007 

Fixing plate 

 

54 

11410090 

Fixing ring for cylinder 

 

55 

10460030 

Cylinder 

 

56 

11420626 

Cable connecting plate 

 

57 

10420014 

Hex nut 

 

58 

10420016B 

Corrugated pipe 

 

59 

11420158 

Turnplate 

 

60 

10490005 

No.

 Cable 

 

61 

10490006 

No.

 Cable 

 

62 

10490004 

No.

 Cable 

 

63 

10490003 

No.

 Cable 

 

64 

10420166 

90 fitting 

 

65 

10420243 

Transformer fitting 

 

66 

10476005 

Oil hose 

 

67 

11420120 

Extended straight fitting(with nut) 

 

68 

10207026 

Oil hose 

 

69 

10209060 

90 ° fitting 

 

70 

10420095 

Straight fitting 

 

71 

10420245 

Two way fitting 

 

72 

10420247 

Balance valve 

 

72A 

10201020 

90 °fitting 

 

73 

10420124 

T-fitting 

 

74 

10420242 

T-fitting 

 

75 

10420241 

Straight fitting 

 

Содержание Hydraulics PRO-12ASX

Страница 1: ...0 FOUR POST LIFT Model PRO 12ASX...

Страница 2: ...CONTENTS Product Features and Specifications 1 Installation Requirement 2 Steps of Installation 3 Exploded View 22 Test Run 25 Operation Instruction 26 Maintenance 27 Trouble Shooting 28 Parts List 29...

Страница 3: ...with different wheel base Adjustable platform and adjustable safety lock ladders Optional Jack With hand pump Air operated hydraulic pump Controlled by power unit Optional Turnplates Fig 1 ALIGNMENT M...

Страница 4: ...OLS REQUIRED Rotary Hammer Drill 19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 Wrench Set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 3 5 6 Lock Wr...

Страница 5: ...bars and must be dried completely before the installation 2 Concrete must be in good condition and must be of test strength 3 000psi minimum 3 Floors must be level and no cracks C AIR SUPPLY Air press...

Страница 6: ...lift and hydraulic power unit See Fig 4 2 Open the outer packing carefully See Fig 5 Shipment Parts List 3 Take off the drive in ramps and columns See Fig 6 4 Loose the screws of the upper package sta...

Страница 7: ...5 5 Move aside the parts and check the parts according to the shipment parts list See Fig 7 6 Open the carton of parts and check the parts according to the parts box list See Fig 8 Fig 7 Fig 8 43...

Страница 8: ...6 7 Check the parts of the parts bag according to the parts bag list See Fig 9 Fig 9 Parts bag NO 2...

Страница 9: ...as per Table 1 Make sure the size is right and base is flat see Fig 10 Note Reserve space front and behind the installation site Model A B C PRO 12A 201 3 4 132 1 8 224 1 8 Table 1 Car in Direction Fi...

Страница 10: ...8 D Install cross beams See Fig 11 Fig 1 3 1 3 Fig 12 Hole towards inside 2 Fig 11...

Страница 11: ...pulley safety cover and unscrew the four upper nuts of the Safety ladders and then adjust the four lower nuts to be at the same position Withdraw the Slack cable safety lock of the cross beam to inser...

Страница 12: ...r pass through the hole of the top plate then tighten the two nuts Fig 17 This height should be the same for four safety ladders The four primary safety locks are adjusted to be locked to the safety l...

Страница 13: ...set up into the cross beams See Fig 18 Install the powerside platform and screw up the bolts See Fig 19 Fig 19 15 16 17 Install the powerside platform and screw up the bolts Pulley installation Offset...

Страница 14: ...with level adjusting with the shims if not and then tighten the anchor bolts See Fig 20 Note The tightening torque for the anchor bolt is 150N m Fig 20 Using the Ratchet Spanner With Socket to tighte...

Страница 15: ...tallation 1 Pass through the cables from the platform to the columns according to the number of the cables See Fig 21 NO Cable 1 2 3 4 Length inc connecting fitting 146 5 8 398 5 8 209 5 8 335 3 8 Fig...

Страница 16: ...olumns and be screwed with cable nuts Installation for Cable limit Pin on cross beam See Fig 22 Fig 22 Cable pass through between the big pulley and tension pulley Cable pass through top plate and be...

Страница 17: ...15 3 Illustration for platform cables See Fig 23 Fig 23 cable cable cable cable cable cable cable cable cable 19 cable cable cable cable cable Hex Bolt 3 8 4 3 4 Limit slider...

Страница 18: ...air solenoid valve and power unit See Fig 24 Fig 24 2 2 2 2 2 2 3 201 2 1 2 21 22 23 3 3 3 Air inlet Air outlet Air flow of oil water separator Air flow of air solenoid valve Air flow The P side on ai...

Страница 19: ...inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable M Install air line system 1 Cut the 6 4 black air line by scissor between two retainer then connect the air li...

Страница 20: ...scissor between two retainer then connect the air line with T fitting Air cylinder fitting 7 7 74A 76A Protective ring Connecting manual controlled air valve by using 6 4 black air line Fig 26 Oil ho...

Страница 21: ...essure of oil water separator to 0 4 0 6MPa See Fig 30 Fig 30 Clockwise to increase the air pressure Counter clockwise to reduce the air pressure Adjusting the air pressure to 0 4 0 6 MPa Connecting a...

Страница 22: ...Connecting the two power supply wires active wire L and zero wire N to terminals of AC contactor marked L1 L2 respectively 2 Connecting the two motor wires to terminals of AC contactor marked T1 T2 3...

Страница 23: ...21 P Install drive in ramp tire stop plate platform lock plates steel ball set See Fig 36 Install Drive in ramp Install Tire stop plate Fig 33 44 17 82 16...

Страница 24: ...22 IV EXPLODED VIEW Model PRO 10A Fig 34 53 55 54 32 12 43 59 79 51 50 49 2 3 78 44 1 203 80 45 57 4 56 18 8 52...

Страница 25: ...23 CROSS BEAM CYLINDERS Fig 44 Fig 36 3...

Страница 26: ...ngle phase 220V 60HZ Manual power unit See Fig 38 Fig 37 Single phase 220V 60HZ Manual power unit Oil return port Oil Outlet Protect ring Release valve Check valve Handle for release valve Relief valv...

Страница 27: ...orms and four safety locks work synchronously You need to run the lift up and down for several times meanwhile do the synchronous adjustment till the four Safety Devices can lock and release at the sa...

Страница 28: ...dle of release valve to lock the lift in the safety position Make sure the Safety device is locked at the same height To lower vehicle 1 Be sure the clearance of around and under the lift only leaving...

Страница 29: ...pins to insure proper mounting 4 Make a visual inspection of all hydraulic hoses lines for possible wear or leakage 5 Lubricate all Rollers Safety devices with 90wt gear oil or equivalent Note All an...

Страница 30: ...mage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check valve le...

Страница 31: ...x Bolt 12 16 10420137 Lock Washer 12 17 10420029 Washer 12 18 11496002 Offside platform 1 19 10600015 Socket bolt 4 20 10420145 Oil water separator 2 21 10420146 Straight fitting for air line 6 22 102...

Страница 32: ...plate 8 54 11410090 Fixing ring for cylinder 1 55 10460030 Cylinder 1 56 11420626 Cable connecting plate 1 57 10420014 Hex nut 1 58 10420016B Corrugated pipe 3 59 11420158 Turnplate 1 60 10490005 No C...

Страница 33: ...8 3 6 11420038 Pin 12 3 7 10420037 Snap ring 24 3 8 10420033 Spring 4 3 9 10209021 Hex nut 8 3 10 10420049 Split pin 4 3 11 10420048 Air cylinder 4 3 12 10420047 Fitting for air cylinder 4 3 13 10420...

Страница 34: ...d bolt with washer 6 5 81400066 Safety cover for capacitor 2 6 81400363 Motor connecting shaft 1 7 81400362 Manifold block 1 8 10209149 Lock washer 4 9 81400276 Iron plug 1 10 81400259 Red plug 1 11 8...

Страница 35: ...10209020 Plastic ball for arm lock bar 1 33 81400125 Release valve nut 1 34 81400124 Shim for release valve 1 35 81400449 Valve seat low 1 36 070001 Release valve 1 37 070002 Check valve 1 38 81400288...

Страница 36: ...34 72149601 2018 11...

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