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AMF REECE S-105, Руководство по эксплуатации и ремонту

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Revised 12/2007

E-mail: [email protected]; [email protected]; website: www.amfreece.com

Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606

S-105

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2. TERMINOLOGY OF MACHINE PARTS AND SAFETY LABELS ON THE MACHINE

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Caution when removing cover,
shock hazard

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Accident hazard

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Caution when removing cover, chance of injury

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Grounding

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Switch

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Needle bar cover

A - INTRODUCTION

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Содержание REECE S-105

Страница 1: ...5 MECHANICAL EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No PART NUMBER 97 1100 0 000 AMF is trademark of AMF Group Inc This manual is valid fromthe machine serial No K1500011 1...

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Страница 3: ...05 MECHANICAL EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No PART NUMBER 97 1100 0 000 AMF is trademark of AMF Group Inc This manual is valid fromthe machine serial No K150001 12...

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Страница 5: ...TTONHOLE MACHINE PARTS AND SERVICE MANUAL 97 1930 0 001 MECHANICAL EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL 97 1930 0 001 MECHANICAL EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL 97 193...

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Страница 7: ...ervice labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician either an AMF Reece Employee a Certified Contractor or that of anAuthorized...

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Страница 9: ...eNumber Supervising Mechanic s or Technician s Name Signature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average D...

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Страница 11: ...1 14 2 Needle exchange 1 15 3 Threading of machine 1 15 4 Principles of sewing 1 19 5 Machine description and its functions 1 20 6 Changing seaming width 1 20 7 Stitch density adjustment 1 21 8 Stitch...

Страница 12: ...Revised 12 2006 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 105 1 ii TABLE OF CONTENTS...

Страница 13: ...w one Mentioned warnings cannot cover all safety aspects and therefore it is very important for an operator to read this manual carefully and understand it well before he starts operating the machine...

Страница 14: ...0 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 105 1 2 2 TERMINOLOGY OF MACHINE PARTS AND SAFETY LABELS ON THE MACHINE Caution when removing cover shock hazard Accident hazard...

Страница 15: ...z parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 105 1 3 Rear removable cover Thread stand Table Stand A INTRODUCTION Foot...

Страница 16: ...0 5 mm 40 mm 02 0558 0 111 Nm 90 100 110 70 100 120 gimp 11 120 510 mm height x 420 mm width x 620 mm depth 750 mm height x 1100 mm width x 700 mm depth 150 mm distance According to IEC 364 3 IEC 364...

Страница 17: ...s Density in the eye Shear gap Stitch density is the number of stitches in 1 cm The bigger density the better quality look of the buttonhole Bite the width of outseaming the width of side stitches Len...

Страница 18: ...at the that factory 2 After such an intervention to the mechanism new adjustment of set mechanism needs to be done and complete check of whole machine adjustment as well Blue marks Screws and nuts sec...

Страница 19: ...a needle Unplug the power cord from the socket before you clean or maintain the machine If you do not work on the machine disconnect the power with the main switch Do not make any modifications in th...

Страница 20: ...d additionally order number 12 0008 4 875 7 2 Front stops 14 2059 0 000 14 2060 0 000 17 0012 4 106 2x 7 3 Securing device for clamp plates used for thin fabrics 08 6200 3 006 2x 14 2214 0 000 2x 14 2...

Страница 21: ...perated with a hand screw Check the desk level 2 3 Remove the secure belt preventing the machine head to tip out from the frame When transporting the machine fasten the table so that it does not move...

Страница 22: ...D S TA N D I N S TA L L AT I O N 3 1 Put the thread stad together according to the drawing 3 2 Position of the locking ring allows assembly of the thread stand for various thicknes of table top Threa...

Страница 23: ...1 11 4 1 No other appliances can be connected to the circuit protecting the power point The pulley placed under the rear removable cover must turn clockwise when connected to the power point when the...

Страница 24: ...cover and screw out the side screw pull the cover and remove it from the machine Once it is removed loose the pulley screw and adjust the V belt pulley so that the slack of the front belt part is abou...

Страница 25: ...access to the belt 6 2 Once the motor covers are dismantled and pulley screws loose adjust the tension pulley so that the slack of the front belt part is about 13 mm 1 2 when pushing on it as shown i...

Страница 26: ...ake sure that the drive pulley under the rear tilt cover moves clockwise WARNING To make certain that the machine sews correctly we recommend sewing a few buttonholes on a scrap piece of fabric It wil...

Страница 27: ...at pad A good needle does not deflect in the tip 2 3 Tighten the screw 3 THREADING THE MACHINE WARNING make sure the power is switched off Look and quality of the buttonhole is influenced by threads t...

Страница 28: ...shown in the pictures below Use the threading tool in the machine accessories to make the pulling easier The threading tool can be ordered order number 12 0008 6 200 Thread tension is adjusted with th...

Страница 29: ...amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 105 1 17 C CORRECT USAGE 3 2 Threading lower thread and gimp can be done once the back cover is tilted and...

Страница 30: ...e amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 105 1 18 3 3 Threading gimp with a guide into the race and sti...

Страница 31: ...ower thread that enables sewing applications without the necessity to refill the supply of lower thread as it is usual when sewing lockstitches 4 P R I N C I P L E S O F S E W I N G On a regular basis...

Страница 32: ...se The base position of a working plate of such adjusted a machine is in its rear dead point After the start of the machine the plate moves towards the operator during which time the clamps clamp the...

Страница 33: ...7 2 The technique to change the number of stitches in the eye is different for sewing buttonholes with eye or without eye As a standard the manufacturer adjusts the machine for sewing buttonholes wit...

Страница 34: ...as the edge of the mark Tighten the screw The total length of stitching L is now set up see the picture WARNING The total length of stitching is the length of cut the length of seaming 8 2 If a butto...

Страница 35: ...ing Once the nut is set tighten it firmly 9 C H A N G I N G T H E P O S I T I O N O F S T I T C H ROW S G A P S F O R C U T WARNING When you change the gap between both rows of stitches you may need t...

Страница 36: ...tonhole before the home position in the beginning of the race turn the right piston is in the guiding travel Tighten the screw on the lower lateral lever so that the piston leaves the guiding travel f...

Страница 37: ...loosen the screw of the lever and adjust the table position with the cam tighten the screw again as needed D MACHINE ADJUSTMENT 1 TA B L E A D J U S T M E N T WARNING At the manufacturer the stud hold...

Страница 38: ...raw bar Stopping lever secures the roll stud Loosen the nut set up gap between the roll and the draw bar by the screw Then set up the stop to the roll stud having the play min 0 1mm 2 2 The play betwe...

Страница 39: ...djustment 2 5 Turn the wheel until the stop gets into B position Turn the left wheel to the point where the roll reaches the highest point of the draw bar which is the furthest movement backwards that...

Страница 40: ...osition of the stop nose 3 2 Start the machine Sew one cycle with the machine Switch the machine off 3 3 Check the slippage value by placing the mark 0 on the gauge onto pulley diametr to the stop nos...

Страница 41: ...the screw of the ring WARNING The shaft brake is an emergency brake If the main shaft brake pressure is too high machine mechanisms may work incorrectly especially the stopping mechanism Set the lowe...

Страница 42: ...mechanismis adjusted after loosing the screw needle bar mechanism after loosing the screw Tension disks are forward facing Adjust the symmetric turning with the stud and turning sewing mechanism onto...

Страница 43: ...ut to obtain the right eye shape Use the examples below as guidance 6 2 Once you loosen the nut placed on the lever move this nut upwards or downwards as needed If the eye shape corresponds with the p...

Страница 44: ...Loosen the collar screw to lower the needle Loosen the collar screw to lift up the needle Set the other collar so that the needle bar does not have ascial play but turns freely in the turning point Ti...

Страница 45: ...looper tip Tighten the screw Adjust the same gap on the right looper when it goes along the needle 8 4 The needle bar can be lifted up from the bottom position in the centre stitch by turning the han...

Страница 46: ...eece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 105 1 34 D MACHINE ADJUSTMENT 8 5 If it is not like that loosen the crew and turn slightly the bushing nut wit...

Страница 47: ...and adjusting the tail of the draw bar by turning it Adjust the right looper so that it is in the home position at the moment of being back in the bottom dead point This is the key point for spreding...

Страница 48: ...10 3 The position of the knife to catch the upper thread loop can be changed by loosing the screw so that the knife edge is 0 9 mm from the needle If the position of the knife changes it is necessary...

Страница 49: ...e than one kind of fabric is being sewn it is suitable to make the adjustment on the thinnest lightest fabric 11 1 Thread tensioner tilts in the direction X when the machine sews the buttonhole eye Do...

Страница 50: ...0 582 309 286 Spare Parts Fax 420 582 360 606 S 105 1 38 D MACHINE ADJUSTMENT 1 2 S E W I N G S W I T C H L E V E R 12 1 Loosen the nut of the set screw 12 2Screwingin Awillshortenthelengthofsewingthe...

Страница 51: ...shaft with a screw The axial play is adjusted with stops secured with screws The standard cutting is set up with the knife being fitted in the cutting block and cutting steel in the cutting lever 1 3...

Страница 52: ...ssure The adjusted pressure must be as small as possible 13 4 To find out whether the cut is even press the lever by hands onto the paper The imprint must be even along the whole length We do not reco...

Страница 53: ...foot it is possible to adjust the position of the foot by loosing the screws vertically onto the sewn buttonhole the recommended gap between the foot and a row of stitches is 0 8 mm and in longitudina...

Страница 54: ...s 0 8 mm To adjust it loosen the screw and turn the eccentric nut as needed Tighten the screws after the adjustment 14 6 Selection of cut before CB or cut after CA Changing CB for CA 1 Change the mach...

Страница 55: ...off 1 2 To clean and lubricate mechanisms we need to remove the clamp plates to get access to the sewing mechanism Turn the security latches Lift up the feet and move them onto you Then tilt the back...

Страница 56: ...week 80 hours visual inspection of outside and inside mechanisms lubrication of needle bar and sewing mechanism filling up oil into the oil tank with an oil gauge checking belt tension checking cutti...

Страница 57: ...demands for maintenance There are red spots indicating areas that need to be lubricated Those areas must be lubricated at least 1 2 times per week The manufacturer recommends using lubrication oil ESS...

Страница 58: ...in red color on the machine To get better access to the drive drawbar tilt the machine head after opening the back cover 3 5 Check the machine for further lubrication Pour 1 2 drops into each place ma...

Страница 59: ...al disposal of machines it is important to remove nonmetal parts from the machines Once they are removed it is necessary to dismantle covers machine arm and pull it out from the frame 4 2Aluminum and...

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Страница 61: ...z website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 Page 1 INTRODUCTION 2 2 2 MACHINE DRIVE AND ADJUSTING FAULTS 2 3 3 SEWING FAULTS 2 4 4 APPEARA...

Страница 62: ...t the approval of the manufacturer may cancel the warranty To obtain the highest quality buttonhole maintain the following values clearance between the needle and the loopers is 0 05 0 1 mm 0 002 0 00...

Страница 63: ...ition the collar and tighteen the screw Adjust pressure on the spring 01 5019 0 000 Incorrect motor rotation Missing left belt Carriers dogs are disengaged Carriers dogs are broken Idler pulley collar...

Страница 64: ...pressure Uneven clamp feet pressure Tighten and adjust the screw a Replace b Tighten the screws Rocker lever bearing screw loose Drive member loose or damaged Machine fails to release material Correct...

Страница 65: ...ethreadisclampedfirmly Adjust the left spreader position Adjust the right looper timmig Adjust to max 1 mm Replace Adjust the thread tension 3 S E W I N G FAU LT S SYMPTOM POSSIBLE CAUSE POSSIBLE SOLU...

Страница 66: ...reader Damaged threads guide Incorrectlyadjustedtrimmingknife Correct it Adjust it optimal Replace Adjust Repair or replace Check replace damaged part Adjust it optimal Buttonhole quality fluctuating...

Страница 67: ...spreading Throat plate is too low or hits to clamp plates Knifeoutsidethebuttonholecentre whencuttingbeforestitching Adjust Adjust Adjust reduce spreading to 0 2 mm Lift up to clamp plates position f...

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