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User Guide

Dansensor

LeakPointer 3/3

P/N 380064-F

06/2021

Accessories

The following accessories are included:



Power supply cable



For connecting the device to a power outlet - the appropriate connector for the wall
outlet is not included in the delivery.



Septa (100 pcs.)



When performing pressure measurements in a package for product setup purposes, a
septum should be applied to the package in order to ensure a leak free gas extraction
and to protect the package from tearing at the piercing point - see

"Product setup" on

page 30

for details.



PackBase mesh

(models with PackFix only)



Use the mesh together with the legs



to adjust the PackBase for a specific package

type - see

"Adjusting the height of the PackBase" on page 38

for details.



PackBase legs (4 sets)

(models with PackFix only)



Use the legs together with the mesh



to adjust the PackBase for a specific package

type - see

"Adjusting the height of the PackBase" on page 38

for details.



Needles (10 pcs.)



For measure hose





Leak Simulation Kit



For gain adjustment measurements - see

"Determination of the Leak Correction Factor" on

page 34

for details.



Measure hose, Delta P



For performing pressure measurements in a package - see

"Product setup" on page 30

for

details.

Содержание Mocon Dansensor LeakPointer 3

Страница 1: ...P N 380064 F 06 2021 UserGuide...

Страница 2: ...This blank page has been inserted to enable double sided printing of the document...

Страница 3: ...Dansensor LeakPointer 3 3 EN User Guide P N 380064 F 06 2021 UserGuide Published by MOCON Europe A S R nnedevej 18 4100 Ringsted Denmark Tel 45 57 66 00 88 info dk mocon ametek com www ametekmocon com...

Страница 4: ...2 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Страница 5: ...g principle 13 2 Setting up 15 Moving lifting 15 Connections 16 Main power supply cable 16 Compressed air 17 Network Cable 17 USB Connection 17 3 Operating 19 Basics 19 Switching on off 19 Touch scree...

Страница 6: ...54 4 Menus and Settings 55 Main menu 55 IMPORTANT 55 Workflow 56 Products 56 Custom Fields 63 Access 65 Access levels 66 User Administration 67 Change Administrator PIN code 69 Data 70 Collected Data...

Страница 7: ...89 User Interface 90 Conformity 90 Consumable parts and options 91 Ordering items 91 Available User Guides 91 Consumable parts 91 Options Accessories 91 Printer 91 Appendix 93 Safety and handling inst...

Страница 8: ...6 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Страница 9: ...operate with a very simple measuring principle A CO2 filled package is placed in a chamber in which a vacuum is built up If there is a leak in the package the gas from the package will leak into the...

Страница 10: ...anual before operating or maintaining the device Observe all NOTES CAUTIONS and WARNINGS see page 9 for details About this Manual Intended Use of this Manual This manual describes the common use and m...

Страница 11: ...ccording to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any mechanical or...

Страница 12: ...ism Chamber sensor The sensor detects when chamber is open and closed respectively The chamber sensor consists of a magnet built into the chamber sealing and a sensor located below the base plate 5 7...

Страница 13: ...rnal data collection LAN Data dump The connector is fitted with a water proof cover The port has 2 built in status indicator LED s Connector for compressed air LeakPointer 3 models only Main power con...

Страница 14: ...see Product setup on page 30 for details PackBase mesh models with PackFix only Use the mesh together with the legs to adjust the PackBase for a specific package type see Adjusting the height of the...

Страница 15: ...Since this type of measurement is not made on the basis of a predetermined Delta P value the measurement result will be stated as the increase in the CO2 level measured in the chamber in ppm s 4 When...

Страница 16: ...l if device is calibrated using the optional Leak Simulation Kit accessory see Options Accessories on page 91 This does not mean that a hole of this size exists in the package instead there could be 3...

Страница 17: ...5 degrees in any direction relative to the horizontal as this may cause the oil in the vacuum pump to enter the pump s vacuum chamber which can cause serious damage to the pump impeller CAUTION The va...

Страница 18: ...re green yellow must always be connected to the local safety ground system in accordance with the local requirements Alternatively a standard power cable C14 acc to IEC 60320 1 UL 498 or CSA C22 2 no...

Страница 19: ...and other components NOTE If the air supply pressure is below or above the specified input pressure the system may not function as intended Filter recommendations It is recommended to install a filter...

Страница 20: ...18 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Страница 21: ...Switching on off 1 Use the ON OFF button on the back of the device to switch the device on and off 2 When the device is switched on the splash screen is displayed for a few seconds while device is in...

Страница 22: ...ID whatever is required 6 When the device is ready the display will show Current user is as selected during login with the access level as specified for this user Standard Test Operator or Operator NO...

Страница 23: ...cess some of which only allow access to a limited number of the device s functions and menus see Login on page 84 and Access on page 65 for details Restarting resetting If device freezes or something...

Страница 24: ...on page 47 for details Measuring mode The measuring mode for the currently selected product Current user Currently selected user To select another user press User icon User icon This icon shows the a...

Страница 25: ...ing this icon will take you to the Main Menu See Main menu on page 55 for details Date Time Current date and time Status area In the status area the workflow status progress is displayed See Performin...

Страница 26: ...or to decide how to proceed Error messages are mainly related to the device itself The Error message screen describes the problem and must be acknowledged by tapping If one or more errors persist you...

Страница 27: ...r when confirmed Measure icon Pressing this icon will take you to the measuring screen See The Measuring screen on page 22 for details Main Menu icon Pressing this icon will take you to the Main Menu...

Страница 28: ...E g selection of menu language or pressure unit Tap item to show list of predefined options Option lists where only one option can be selected uses radio buttons whereas lists where you can select one...

Страница 29: ...selection key to the left of the key The key deletes all the text whereas the key deletes the character to left of the cursor The and keys move the cursor one character to the left or right respectiv...

Страница 30: ...ned text strings converted to bar codes e g for custom field inputs or invalid measurement notes Subsequently the scanner can be used to easily and quickly select or change products or users See Selec...

Страница 31: ...Settings menu and make appropriate settings see Settings on page 79 for details Set up Users From the factory no default users have been created but we highly recommend that you create specific users...

Страница 32: ...includes the following Create product see New on page 58 Package height adjustment Determination of vacuum setting Determination of leak correction factor Height adjustment Place the package in the m...

Страница 33: ...recommend to place the needle through the side of the package CAUTION Makesurethat the needledoesnot touchtheproductin the package as this could clog or soil the needle and or hose If this happens the...

Страница 34: ...is approx half of its total range of motion For smaller less flexible packages the movement may be heavily reduced A smaller package will most likely need a higher setting of the Chamber vacuum delta...

Страница 35: ...fficult to obtain uniform measurement results you may also consider trying with a longer or shorter test time than the default set test time See Test Time on page 59 for details 8 Tap the icon to exit...

Страница 36: ...d in Height adjustment on page 30 and Determination of vacuum setting on page 31 and that the package is positioned accordingly 1 Place the O ring on the restrictor then assemble it with the needle 2...

Страница 37: ...tor window it takes 5 measurements to calculate a valid correction factor 8 Close the chamber to start the measurement 9 When the test is completed the result is displayed in the corresponding field a...

Страница 38: ...he icon in the lower right corner and then press the button to return to the product settings 12 Otherwise perform the above procedure using a new package each time until you have 5 valid measurements...

Страница 39: ...est hole size Average and Leak Correction Factor values are added to the Error Event Log 14 When Leak Correction Factor has been updated prepare one more package and make a control measurement using t...

Страница 40: ...for details Since the legs should not be tightened much when assembling it does not require for the use of any tools Simply press down on the screw while tightening the parts by hand If you need to us...

Страница 41: ...Dansensor LeakPointer 3 3 EN User Guide 39 P N 380064 F 06 2021 Fig 1 PackBase height overview NN NN NN NN NN NN NN NN Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y UFN...

Страница 42: ...device as described below 1 Use a Torx 20 screwdriver to loosen the screws 2 Now turn the PackFix slightly counter clockwise so that the screw heads can pass through the keyholes on the PackFix base...

Страница 43: ...r to mount them in the hexagonal stays again Do NOT tighten the screws but leave a gap of 2 3 mm see detail 2 If screws and washers are already there use a Torx 20 screwdriver to loosen the screws to...

Страница 44: ...by removing a number of springs 1 Remove the PackFix as described in Removing the PackFix on page 40 2 Use a Torx 10 screwdriver to remove the screws and then remove the base plate NOTE To remove spr...

Страница 45: ...as shown in Fig 2 Even though the drawing shows it it is not necessary to remove the bearings on the LeakPointer 3 PackFix when removing the springs Keeping the bearings in place makes it easier if s...

Страница 46: ...closed We recommend to place the needle through the side of the package 2 Select Workflow Products Edit and then select the product you have created for the specific package type 3 Set Mode to Multi P...

Страница 47: ...well as the achievable P makes it difficult to obtain uniform measurement results you may also consider trying with a longer or shorter test time than the default set test time See Test Time on page 5...

Страница 48: ...ap the yellow icon to open the test measurement function then close the chamber to start the measurement 12 When the test is completed verify that the measured P is very close to the values as obtaine...

Страница 49: ...In these cases it is recommended to open the chamber and wait approx 30 sec before trying again In some cases it may even be necessary to ventilate the room where the device is located at the same tim...

Страница 50: ...orange 2 Use and keys to scroll through the list to find the appropriate product NOTE If you have a large number of products scrolling through the list may be quite time consuming In this case you ca...

Страница 51: ...ect product using a bar code scanner 1 The device must be ready and show the measuring screen 2 Use the bar code scanner to scan the product s bar code 3 If the bar code matches the Product ID of a va...

Страница 52: ...ckage in the center of the base plate If the current measurement requires the use of a PackBase this is placed in the middle of the base plate after which the package is placed in the middle and on to...

Страница 53: ...n the rear corners of the base plate see detail Performing measurement 1 Select appropriate product see Selecting a product for measuring on page 47 2 When the device is ready the display will show on...

Страница 54: ...e g packaging machines Make your selection and press 7 When display changes to close the chamber and keep it closed until an appropriate vacuum has been established inside the chamber Please note that...

Страница 55: ...the CO2 level in the chamber in ppm s The symbol means that the measurement is within the allowed range while the symbol means that the measurement is higher than the allowed range The small statisti...

Страница 56: ...mables and replacement parts Cleaning Use the ON OFF button on the back of the device to switch the device off For normal cleaning use a soft lint free cloth with a mild soap solution Avoid getting mo...

Страница 57: ...rn to the previous menu level To make sure changes are saved you should go to the main menu and wait at least 30 sec before switching the device off Measure Takes you to the measuring screen See Perfo...

Страница 58: ...risk are only available when logged in as Administrator Products Selecting Products from the Workflow menu will display a menu with the available product options The total number of products that can...

Страница 59: ...ars when exiting the function Tap to save changes New Creates a new blank product See New on page 58 for details Copy Use this function to create a new product that is similar to an existing product P...

Страница 60: ...this case use the Find and or Filter functions which can be selected in the bottom of the screen see Find and Filter on page 61 for details New Creates a new product with default settings TIP Ifanewp...

Страница 61: ...pheric pressure The higher the figure the deeper the vacuum See Product setup on page 30 for a detailed description of the procedure of determining the optimal setting for specific products Test Time...

Страница 62: ...ctor should be adjusted individually for each product See Product setup on page 30 for a detailed description of the procedure of determining the correct setting for specific products Determine Leak C...

Страница 63: ...Select the appropriate search method Selecting either the Name or Product ID methods brings up a touch screen keyboard for keying in the search text NOTE The Name or Product ID search methods will no...

Страница 64: ...ired filtering parameter e g Mode Make required setting then press the key 7 Now you can see the selected Mode filter setting Select another filtering parameter or press the key to return to the list...

Страница 65: ...measurement result 4 custom fields are available each of which can be individually defined with a name and an input type Whether or not a field entry is required is set up for each product individual...

Страница 66: ...up to 4 different text fields When prompted during the measuring workflow you must select either of the preset text fields from the list Use Previous Value If enabled the previous entered value will...

Страница 67: ...nged to one of your own selection see Change Administrator PIN code on page 69 for details For best safety and correct operation of the device we recommend logging out of the Administrator feature whe...

Страница 68: ...to Standard Test products workflows marked with State Current Cannot change any settings Operator Normal user Can perform tests using all products workflows with State Current Cannot change any settin...

Страница 69: ...tion From here the user database is maintained You can edit the settings for an existing user create new users or delete users Edit Edit an existing user User settings are described in New on page 68...

Страница 70: ...characters User ID Unique user identification code up to 25 characters Both numbers and letters can be used Use ID to login when login with User ID is required NOTE If you forget your User ID you sho...

Страница 71: ...ode required for logging in as Administrator To change the PIN code do the following 1 From the Access menu select Change Administrator PIN code This screen appears 2 Enter current PIN code 6 digits a...

Страница 72: ...Collected Data on page 71 for details Error Event Log Displays an internal log file listing the last 99 pages of errors and events To see the complete list of errors and events you should export the...

Страница 73: ...shows the current number of data logs for the product The default selected product is always the active product product text is orange but any other product can be selected using the Select Product fu...

Страница 74: ...are attached to the measurement either via custom fields or as a comment on an invalid measurement All custom field entries and comments are exported together with the log data The logged data can be...

Страница 75: ...es that you insert a USB stick in one of the device s USB ports labelled Export Measurement Log Exports all measurement data logs as text file Export Error Event Log Exports error event logs as text f...

Страница 76: ...ompany information for your appointed service provider Can be changed by a Service Technician Information Opens the Information screen See Information on page 75 for details Diagnostics Opens the Diag...

Страница 77: ...ed Next calibration Shows the number of days left until the device should be calibrated Chamber switch Shows if the chamber is open or not Can be used to check if the magnets in the sealing are placed...

Страница 78: ...mber and inside a package when package is connected to the DeltaP connector in the chamber Sensor Pump pressure U2 Shows the pressure difference between the exhaust of the sensor pump and the surround...

Страница 79: ...eased 5 mbar System vacuum 750 mbar A delta pressure of 750 mbar starting from 250 mbar should be established in the chamber within the time limit System tightness 5 0 mbar The sample pump pumps gas f...

Страница 80: ...ou can see which test has failed and the measured value for it Create Test Vacuum The Create Test Vacuum function can be used to create a specific vacuum in the chamber in order to find leaks or to de...

Страница 81: ...ork Opens the Network setup screen See Network on page 82 for details Network Logging Opens the Network Logging setup screen See Network Logging on page 83 for details Login Opens the Login setup scre...

Страница 82: ...e file export format for the log files is csv Comma Separated Values This format can be imported into a spreadsheet The actual used separator is semicolon Measurement log files are named serial no _Me...

Страница 83: ...The functions can for example be used to clone your device with exported data from another device The import functions requires that the files are located in a folder named leakpointer and named as d...

Страница 84: ...settings can result in reduced or no network activity DHCP It is possible to choose between a fixed static IP address or a DHCP dynamic IP address where the device s network settings are assigned from...

Страница 85: ...roduct ID Mode Standard Test State Vacuum delta Test time Leak limit Hole limit Leak gain factor Hole size micron CO2 increase ppm s Leak Marked state Error nr Days till calibration Invalid measuremen...

Страница 86: ...ring Current user is the default Operator User Name User ID During start up or if changing user you are taken to the Access screen where you must select User Login and then either select a user from t...

Страница 87: ...evice switch to a Sleep mode when not in use for a period This will cause e g the fan in the chamber and the sample pump to stop and the display will be dimmed Setting value to 0 will disable the func...

Страница 88: ...format Setting of date format DD MM YYYY or MM DD YYYY Time Date and Date format are related to the real time clock setting in the device The settings will have effect in all displays showing time an...

Страница 89: ...85 kg 187 lbs IP Class IP20 Ambient temperature Operation 2 to 35 C Storage 20 to 60 C Ambient humidity Operation 2 to 25 C 10 90 RH non condensing 25 to 30 C 10 70 RH non condensing 30 to 35 C 10 50...

Страница 90: ...x USB 2 0 Type A max current 500 mA For connection of bar code scanner printer and memory stick Network LAN RJ 45 Ethernet 10 100 Mbit s DHCP client or fixed IP Compressed air supply LeakPointer 3 on...

Страница 91: ...ckFix LeakPointer 3 without PackFix LeakPointer 3 with PackFix LeakPointer 3 without PackFix W1 325 mm 12 8 325 mm 12 8 465 mm 18 3 465 mm 18 3 W2 265 mm 10 4 265 mm 10 4 378 mm 14 9 378 mm 14 9 W3 29...

Страница 92: ...e delta pressure and hole size 2 There must be min 150 mbar abs pressure left in the chamber 3 Depends on package type delta pressure package CO2 content etc User Interface Display type 5 7 colour tou...

Страница 93: ...P N 220236 Measure hose delta P LP 3 Ser Cpl P N 380127 Options Accessories Option Barcode Scanner w cable Ser Cpl P N 301189 Option Leak Simulation Kit Ser Cpl P N 341040 Option PackBase 20x2 250x25...

Страница 94: ...92 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Страница 95: ...ass and plastic and has sensitive electronic components inside The device can be damaged if dropped burned or crushed or if it comes in contact with liquid Do not use a damaged device such as one with...

Страница 96: ...excessive pressure to a button because this may cause damage that is not covered under the warranty If the connector and port don t join with reasonable ease they probably don t match Check for obstr...

Страница 97: ...O Back plate assembly LP3 LP3 X O O O O O Back plate assembly LP3 LP3 O O O O O O Cable trays O O O O O O Dispaly unit with PCB and display enclosure PCB O O O O O O Relay and RC coupling LP3 LP3 RC O...

Страница 98: ...96 User Guide EN Dansensor LeakPointer 3 3 P N 380064 F 06 2021...

Страница 99: ...This blank page has been inserted to enable double sided printing of the document...

Страница 100: ...0 0 VSPQF 4 3 OOFEFWFK 3JOHTUFE FONBSL 5FM JOGP EL NPDPO BNFUFL DPN XXX BNFUFLNPDPO DPN...

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