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When the battery is equipped with a Prestolite BID 
module, the charger automatically reads the battery 
temperature throughout the charge cycle and      
adjusts the output voltage to match the battery   
temperature. 

 

Manual adjustment of the charger output voltage to 
match the temperature of the battery is performed 
by programming the proper battery electrolyte  
temperature into the Fixed Battery Temperature  
function (BID readings automatically override the 
Fixed Battery Temperature setting). 

 

Max Battery Temperature—

The EC2000 monitors 

the battery temperature throughout the charge    
cycle.  Programming the MAX BATT TEMP setting 
of the control to the desired maximum battery     
temperature will cause the charger to shut down if 
the battery on charge is equipped with a BID and 
the temperature exceeds the set point.  It will wait 
until the battery temperature has decreased to        
5 degrees C below the set point before restarting 
the charge cycle. 

 

Charge Termination 

— The EC2000 utilizes a 

patented proportional time DV/DT technique in order 
to determine the charge termination point. This tech-
nique returns approximately 107% of the amp hours 
removed from a battery (regardless of the state of 
discharge) and prevents variations in the incoming 
AC line voltage from affecting the amount of Energy 
returned to the battery. The minimum time required 
for a DV/DT charge termination on the EC2000 
Control is fifteen minutes. The EC2000 Control can 
be programmed to utilize a voltage-time charge  
termination technique. If the DV/DT charge termina-
tion is disabled, the control will terminate the charge 
cycle four hours after the battery reaches the ―80% 
Charged‖ point.  

 

Alphanumeric Display 

— A backlit liquid crystal 

(LCD) 2x20 character display is standard on the 
EC2000 Control. The characters are .2 inches tall, 
making the information on the digital display legible 
at distances exceeding five feet. Plain English and 
easy to understand abbreviations are used to     
indicate charge status output current and voltage 
and other functions including; archive information, 
review information, programming information, fault 
information, and operating status.  A blank display is 
utilized for AC power fail indication. 

 

Status Display LEDs 

— The ―Charge In Progress‖ 

LED (Amber) is illuminated whenever the charger is 
flowing current to the battery. There are four status 
LEDs provided to indicate the present operating 
status of the charger and battery (see Figure 7-1). A 
lamp test feature is provided. See Review of Charge 
Cycle feature. 

Review of Charge Cycle 

— When the charge cycle 

is in progress or has been terminated, either by the 
EC2000 Control or the operator, the charge cycle  
history can be automatically read out by pressing 
the ―Cycle Review‖ key.  After displaying the infor-
mation from memory, the unit will return to the    
normal (previous) display.  
 
All status LEDs will be Illuminated during the review 
of function number one, thus providing a lamp test 
feature. Nine functions are displayed during a stan-
dard review. If the charger is idle, the information in 
all 58 review functions can be displayed. See the 
EC2000 Charge Cycle Review  Feature section in 
this chapter.  A single item can be selected by 
pressing the appropriate labeled key. This feature 
can greatly aid in the analysis of charge data and in 
situations where troubleshooting is required. See 
the Troubleshooting chapter in this manual. 
 

Automatic or Push-to-Start Operation 

— In the  

automatic start mode, the charger will start 5-15       
seconds after the battery is connected. The alpha-
numeric display will display ―READING BID‖ and 
then display upcoming cycle information.  In the 
push-to-start mode, the charger will not start the 
charge cycle until the ―Enter‖ key is pressed.  ―Ent to 
Start Charge‖ will be displayed on battery connect 
when this feature has been selected. 
 

Manual or Automatic Equalize 

— An equalize 

charge is a prolonged charge cycle (by 3 hours) 
used to correct any inequalities of voltage and    
specific gravity which may have developed between 
the cells during service. EC2000 Controls are 
shipped from the factory with the automatic equalize 
feature enabled. This mode of operation is indicated 
in the full Review ―AUTO EQ.  ON‖ function. There 
are three modes of automatic equalize. See the 
Automatic Equalize section in this chapter for further 
details. When the automatic equalize feature is   
active, the ―Equalize‖ key on the front panel is     
disabled. When automatic equalize is disabled, an 
equalize charge is requested by pressing the 
―Equalize‖ key on the front panel of the EC2000 
Control during countdown or after the charge cycle 
has started. If this key is pressed again during the 
charge cycle, the equalize request will be canceled 
if the equalize period has not begun. 
 

Fault Lockout Operation 

— In the normal  

operating mode (No fault lock-out), if an abnormal  
shutdown occurs, disconnecting and reconnecting 
the battery will clear the fault and the EC2000 will 
restart the charge cycle as programmed. If an     
abnormal shutdown occurs with the fault lock-out 
feature enabled, disconnecting and reconnecting a 
battery will not clear the fault condition.                

193111-095 

EC2000 CONTROL FEATURES 

September 30, 2011                                                                                                                                            7-3 

Содержание ECLIPSE II

Страница 1: ...MANUAL 193111 095 Issued September 30 2011 IMPORTANT Read these instructions before installing operating or servicing this system ECLIPSE II DO NOT DESTROY AMETEK PRESTOLITE POWER TROY OHIO 45373 109...

Страница 2: ......

Страница 3: ...is the ampere hour capacity case size input power phase and number of cells in battery for which charger is intended The following example explains the basic model numbering arrangement Model 800 EC...

Страница 4: ......

Страница 5: ...arging Cable Connectors 4 3 Pre operation Checks 4 3 Pre Operation Changes to the Factory Control Settings 4 3 MAINTENANCE 5 OPERATION 6 Preliminary 6 1 Normal Or Daily Charge 6 1 Equalize Or Weekend...

Страница 6: ...September 30 2011 193111 095 TABLE OF CONTENTS This page intentionally left blank...

Страница 7: ...erating procedures Notes will be shown in italics Equipment Identification The unit s identification number specification model serial number usually appears on a nameplate attached to the front panel...

Страница 8: ...193111 095 INTRODUCTION 1 2 September 30 2011 This page intentionally left blank...

Страница 9: ...st be installed and maintained in accordance with the National Electrical Code NFPA 70 and local codes A power disconnect switch must be located at the equipment Check nameplate for voltage and phase...

Страница 10: ...g the battery If the charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical and First Aid Treatment First aid facil...

Страница 11: ...rve monitoring circuit periodically measures the output curve to ensure that the voltage and current are within the limits set at the factory Charger Control The EC2000 is the standard charge control...

Страница 12: ...3 2 September 30 2011 193111 095 DESCRIPTION OF EQUIPMENT This page intentionally left blank...

Страница 13: ...ounding serves to discharge the static electrical charges which tend to build up on the surfaces of equipment These static charges can cause painful shock to personnel and can lead to the erroneous co...

Страница 14: ...d conductor required for single phase Three conductors and ground conductor required for three phase Recommended minimum size of grounding conductors based on National Electrical Code 2008 Table 250 9...

Страница 15: ...ll special tags that are tied to charger Keep tags with this manual for future reference Leave all precautionary and instruction labels in place on charger Carefully read and follow instructions on al...

Страница 16: ...is connected Check and tighten all electrical connections as necessary to eliminate unnecessary losses and to avoid subsequent trouble from overheating or open circuits Check for broken wiring or dama...

Страница 17: ...The charger will display READING BID and update the progress bar 2 to 7 seconds as the data is read into the charger 4 After a short delay the charger will turn on and the Charge in Progress LED will...

Страница 18: ...ame and cigarettes away Ventilate when charging in an enclosed area Always shield eyes when working near batteries AC Power Fail The EC2000 Control will resume the charge where it left off when the AC...

Страница 19: ...tput current begins to rise for more than a predetermined time period the charger will be shutdown All 4 LEDS will be flashing and the display will read Didt Fault 8 Low Voltage Shutdown If a battery...

Страница 20: ...6 4 September 30 2011 193111 095 OPERATION This page intentionally left blank...

Страница 21: ...t voltage Start current Start voltage volts cell Finish current Finish voltage volts cell Charge termination code Equalize time Start time End time Battery I D Battery I D start temperature Battery I...

Страница 22: ...ng an amp hour rating into the Fixed AH size function that is less than the charger ampere hour nameplate rating The output current will be adjusted to deliver current at the proper rate If the batter...

Страница 23: ...eview of Charge Cycle feature Review of Charge Cycle When the charge cycle is in progress or has been terminated either by the EC2000 Control or the operator the charge cycle history can be automatica...

Страница 24: ...er of charge cycles The number of cycles programmed into the Forming Cycles function will be forming cycles and that number will be decrement each time a charge com plete condition is reached The numb...

Страница 25: ...is connected the charger previous to the day of week equalize day will be given an equalize charge provided that it is at a charge complete status when the EC2000 s clock calendar switches to the equ...

Страница 26: ...ually selected BATTERY OCV The open circuit voltage of the battery immediately before the beginning of the charge cycle START AMPS The value of the current delivered to the battery at the start of the...

Страница 27: ...rned during the charge cycle This number includes ampere hours delivered to the battery during the Verify 0 80 80 to End and Equalize portions of the charge cycle 02 CHARGE TIME The total charging tim...

Страница 28: ...s that can be selected are listed below CYC By cycle count see AUTO EQ COUNT D O W By the day of week see Auto EQ Day BID By BID count 22 EQUALIZE CYCLES The number of charge cycles between equalize c...

Страница 29: ...ard flooded lead acid industrial type battery curve CTM Custom curve Uses the voltage and current values programmed in the STRT A 100 A H FIN A 100A H GAS V C and LID V C YGR SLR DSG Sealed lead acid...

Страница 30: ...ger 57 MAX BATT TEMP The maximum battery temperature for charging to start or continue Once interrupted the charge will restart after the temperature drops 5 degrees F below the trip point For use wit...

Страница 31: ...arge and discharge amp hours read in from the BID 64 LCD DISPLAY CONTRAST ADJUST Make this adjustment if the LCD display is difficult to read Be sure the unit is in its permanent mounted position befo...

Страница 32: ...Figure 7 2...

Страница 33: ...to Change Data Use the arrow keys to increment or decrement the data Again press the Enter key when programming of that function is complete 19 PRESENT TIME The current time Program in 24 hour milita...

Страница 34: ...up or down arrow to select the proper setting 33 CYC AMP HOURS The ampere hour setting of the charger during the last charge cycle This value cannot exceed the maximum charger output rating Not progr...

Страница 35: ...custom output curve finish current setting 0 0 to 7 9 amps per 100 ampere hours Factory Setting 4 5 NOTE For Functions 41 and 42 only information to the right of the decimal point can be entered 41 G...

Страница 36: ...e the battery upon connection and charge the battery at the proper charge rates or the max charger output whichever is greater 0000 to 9999 54 BID BATTERY TYPE Programs the battery type into the BID O...

Страница 37: ...charge cycles based on the total discharge amp hours and 80 of the BID amp hour setting An Amp Hour Accumulator and BID module assembly must be installed on the battery to use this function The Contro...

Страница 38: ...ates for a Deka Dominator Sealed Gel Battery Any 12 cell battery connected to the charger will be charged at the proper 680AH rates for a standard flooded bat tery Finally any 18 cell battery connecte...

Страница 39: ...rs at a 5 amp 100AH rate Application 24 Cell 935AH Battery 1050PACH3 24G Eclipse II When programmed and connected as shown to the right the charger will charge the battery at 48 amps for 20 hours befo...

Страница 40: ...193111 095 PROGRAMMING YOUR EC2000 CONTROL Figure 8 1 8 8 September 30 2011...

Страница 41: ...Input Voltage 3 Bad Control Board 4 Display Improperly Connected 8 9 4 10 Charger Doesn t Respond When A Battery Is Connected 1 Output Fuse Is Bad 2 Bad Harness Cable Connection 3 Bad Control Board 4...

Страница 42: ...ure Set Incorrectly 9 Bad BID 10 Charger Too Small For Battery 11 Not Enough Charging Time 20 21 22 23 24 25 26 27 28 29 30 Battery Water Usage Is Too High 1 Rates Set Incorrectly 2 Fixed Temperature...

Страница 43: ...ttery A H Not Equal To Charger A H 5 Battery Has Incorrect Size BID 6 Bad Control Board 7 BID Not Programmed Properly 8 Inadequate Ventilation 9 Charger Fans Not Operating 26 27 25 26 28 4 28 15 18 Do...

Страница 44: ...Fault 1 Fixed Temperature Set Incorrectly 2 BID A H Charger A H 3 Bad Output Cable Connector 4 Incorrect Charge Curve Setting 5 Bad Battery 6 Bad BID 27 26 13 25 32 28 Display reads Manual Stop Fault...

Страница 45: ...ay Reads Setup Error Fault 1 Cell Size Setting Has Been Changed On Control Board 2 A H Resistor Has Been Changed On Control Board 3 Bad Keypad Connection Keypad Control 4 Bad Keypad 5 Bad Control Boar...

Страница 46: ...ltage Fault 1 Bad Battery 2 Bad Control Board 3 Bad Internal Power Connection 4 Bad Harness Connections Loose or Incorrect 32 4 41 3 Unable to download Datalink records 1 Bad Harness Connections Loose...

Страница 47: ...tion 1 10 On the left side of the display a 16 pin header connector should be mated with a 16 position receptacle on the main control pcb Check for full insertion and proper alignment 11 Use an Ohmmet...

Страница 48: ...rating reprogram the control to the proper Fixed AH rating Refer to the Programming Your EC2000 Control chapter of this manual If this is not possible due to the maximum rating of the charger a large...

Страница 49: ...a rate Consult the battery manufacturer or distributor for applications assistance 41 Do a continuity or resistance test Check for connection points that visually appear to have been exposed to extrem...

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Страница 51: ...TYPE DIAGRAM OUTLINE 1 PAK 198533 198536 2 PAK 198554 2 PAK W DUAL CABLES 198555 2 CIRCUIT 198504 193111 095 DIAGRAMS September 30 2011...

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