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7-2                                                                                                                                         September 30, 2011 

193111-095 
EC2000 CONTROL FEATURES 

17. One Part Number Control is User/Factory 
      programmable for 6-9-12-18-24-36-40 Cells. 

      

    

18. Adjustable 8-99 Hour Refresh Charge Delay 

 

19. Voltage Time Feature (DV/DT Disable) 

 

20. ―Cell Forming‖ Feature (Programmable from  
      0-30 Cycles) 

 

21. Programmed Features and Archive Data  
      maintained for a minimum of 10 Years 

 

22. Charge Cycle Data and Time-of-Day/Date 
      maintained for a minimum of 10 Years 

 

23. 6 Programmable Start Modes 

 

      -  Automatic Start (2 Second Delay) 

 

      -  Push-To-Start 

 

      -  Delayed Start 

 

      -  Time-of-Day Start 

 

      -  Time-of-Day Blockout 

 

      -  Timer Mode 

 

24. Programmable Manual Override of Start 
      Modes 

 

25. User Programmable Password 

 

26. Automatic Equalize By Number of Charger or BID 
     Cycles, Day of Week 

 

27. Programmable Cool Down Time 

 

28. Staggered Start on ACFAIL Recovery 
 

Description of Features 

 

Multi-Voltage Charging 

— The Eclipse II with 

EC2000 Control provides the capability to charge      
batteries of different cell sizes. With the Multi-Cell  
Mode ON, the charger automatically selects the  
proper output voltage. A 24 cell Eclipse II will  
safely charge 24, 18, 12, 9, and 6 cell batteries.  
An 18 cell Eclipse II will safely charge 18, 12,  
9, and 6 cell batteries. A 12 cell Eclipse II will  
safely charge 12, 9, and 6 cell batteries. 
 
Fixed mode operation can be selected by program-
ming Multi-Cell mode to OFF. In this mode the 
charger will charge only batteries of the cell size 
programmed into the Fixed-Cell size function. 

 

If the battery is equipped with Prestolite BID Mod-
ule, the Multi-Cell ON or OFF function will be over-
ridden and the charger will charge the battery if it is 
within the charger output rating. 

 
 
 

Multi-Ampere-Hour Charging 

— The Eclipse II 

with EC2000 Control provides the capability of 
charging batteries of different cell sizes at the 
proper charge rates. Fixed Mode can be selected by 
programming an amp hour rating into the Fixed AH 
size function that is less than the charger ampere-
hour nameplate rating.  The output current will be 
adjusted to deliver current at the proper rate.   

 

If the battery is equipped with a Prestolite BID Mod-
ule, the Multi-Ampere-Hour function  will be overrid-
den and the charger will charge the battery at the 
rate programmed into the BID Module (BID Module  
programming is performed at the factory based on   
information provided by the customer) if it is within 
the charger output rating. If the BID and battery 
ampere-hour rating are greater than the charger 
rating, the charger will charge the battery at the 
nameplate amp hour rating. 

 

Multi-AH Programming Feature 

– The Multi-AH  

Programming Feature allows the control to be 
programmed to charge different voltage batteries 
with the AH rates and curve types that have been 
programmed for that battery voltage.  When a bat-
tery is connected, the control automatically senses 
the battery voltage and sets the charge curve and 
charging rates to the level that has been pro-
grammed. 

 

If the battery is equipped with a Prestolite BID  
Module, the Multi-Ampere-Hour function and Multi-
AH Programming will be overridden and the charger 
will charge the battery at the rate programmed into 
the BID Module (BID Module programming is per-
formed at the factory based on information provided 
by the customer) if it is within the charger output 
rating. If the BID and battery ampere-hour rating are 
greater than the charger rating, the charger will 
charge the battery at the nameplate amp hour rat-
ing. 

 

Temperature Compensation 

— The Eclipse II with 

EC2000 Control is capable of modifying the output 
voltage to compensate for ranges of battery electro-
lyte temperatures from 32 to 132 degrees F.  Be-
cause the 80% percent point is based on reaching a 
point on the charge curve rather than a single volt-
age, it is automatically adjusted with the output volt-
age. 

 

     

CAUTION: Consult your batteries  

     manufacturer for the recommended  
     maximum battery temperature for  
      your battery. 

 

 

 

 

 

Содержание ECLIPSE II

Страница 1: ...MANUAL 193111 095 Issued September 30 2011 IMPORTANT Read these instructions before installing operating or servicing this system ECLIPSE II DO NOT DESTROY AMETEK PRESTOLITE POWER TROY OHIO 45373 109...

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Страница 3: ...is the ampere hour capacity case size input power phase and number of cells in battery for which charger is intended The following example explains the basic model numbering arrangement Model 800 EC...

Страница 4: ......

Страница 5: ...arging Cable Connectors 4 3 Pre operation Checks 4 3 Pre Operation Changes to the Factory Control Settings 4 3 MAINTENANCE 5 OPERATION 6 Preliminary 6 1 Normal Or Daily Charge 6 1 Equalize Or Weekend...

Страница 6: ...September 30 2011 193111 095 TABLE OF CONTENTS This page intentionally left blank...

Страница 7: ...erating procedures Notes will be shown in italics Equipment Identification The unit s identification number specification model serial number usually appears on a nameplate attached to the front panel...

Страница 8: ...193111 095 INTRODUCTION 1 2 September 30 2011 This page intentionally left blank...

Страница 9: ...st be installed and maintained in accordance with the National Electrical Code NFPA 70 and local codes A power disconnect switch must be located at the equipment Check nameplate for voltage and phase...

Страница 10: ...g the battery If the charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical and First Aid Treatment First aid facil...

Страница 11: ...rve monitoring circuit periodically measures the output curve to ensure that the voltage and current are within the limits set at the factory Charger Control The EC2000 is the standard charge control...

Страница 12: ...3 2 September 30 2011 193111 095 DESCRIPTION OF EQUIPMENT This page intentionally left blank...

Страница 13: ...ounding serves to discharge the static electrical charges which tend to build up on the surfaces of equipment These static charges can cause painful shock to personnel and can lead to the erroneous co...

Страница 14: ...d conductor required for single phase Three conductors and ground conductor required for three phase Recommended minimum size of grounding conductors based on National Electrical Code 2008 Table 250 9...

Страница 15: ...ll special tags that are tied to charger Keep tags with this manual for future reference Leave all precautionary and instruction labels in place on charger Carefully read and follow instructions on al...

Страница 16: ...is connected Check and tighten all electrical connections as necessary to eliminate unnecessary losses and to avoid subsequent trouble from overheating or open circuits Check for broken wiring or dama...

Страница 17: ...The charger will display READING BID and update the progress bar 2 to 7 seconds as the data is read into the charger 4 After a short delay the charger will turn on and the Charge in Progress LED will...

Страница 18: ...ame and cigarettes away Ventilate when charging in an enclosed area Always shield eyes when working near batteries AC Power Fail The EC2000 Control will resume the charge where it left off when the AC...

Страница 19: ...tput current begins to rise for more than a predetermined time period the charger will be shutdown All 4 LEDS will be flashing and the display will read Didt Fault 8 Low Voltage Shutdown If a battery...

Страница 20: ...6 4 September 30 2011 193111 095 OPERATION This page intentionally left blank...

Страница 21: ...t voltage Start current Start voltage volts cell Finish current Finish voltage volts cell Charge termination code Equalize time Start time End time Battery I D Battery I D start temperature Battery I...

Страница 22: ...ng an amp hour rating into the Fixed AH size function that is less than the charger ampere hour nameplate rating The output current will be adjusted to deliver current at the proper rate If the batter...

Страница 23: ...eview of Charge Cycle feature Review of Charge Cycle When the charge cycle is in progress or has been terminated either by the EC2000 Control or the operator the charge cycle history can be automatica...

Страница 24: ...er of charge cycles The number of cycles programmed into the Forming Cycles function will be forming cycles and that number will be decrement each time a charge com plete condition is reached The numb...

Страница 25: ...is connected the charger previous to the day of week equalize day will be given an equalize charge provided that it is at a charge complete status when the EC2000 s clock calendar switches to the equ...

Страница 26: ...ually selected BATTERY OCV The open circuit voltage of the battery immediately before the beginning of the charge cycle START AMPS The value of the current delivered to the battery at the start of the...

Страница 27: ...rned during the charge cycle This number includes ampere hours delivered to the battery during the Verify 0 80 80 to End and Equalize portions of the charge cycle 02 CHARGE TIME The total charging tim...

Страница 28: ...s that can be selected are listed below CYC By cycle count see AUTO EQ COUNT D O W By the day of week see Auto EQ Day BID By BID count 22 EQUALIZE CYCLES The number of charge cycles between equalize c...

Страница 29: ...ard flooded lead acid industrial type battery curve CTM Custom curve Uses the voltage and current values programmed in the STRT A 100 A H FIN A 100A H GAS V C and LID V C YGR SLR DSG Sealed lead acid...

Страница 30: ...ger 57 MAX BATT TEMP The maximum battery temperature for charging to start or continue Once interrupted the charge will restart after the temperature drops 5 degrees F below the trip point For use wit...

Страница 31: ...arge and discharge amp hours read in from the BID 64 LCD DISPLAY CONTRAST ADJUST Make this adjustment if the LCD display is difficult to read Be sure the unit is in its permanent mounted position befo...

Страница 32: ...Figure 7 2...

Страница 33: ...to Change Data Use the arrow keys to increment or decrement the data Again press the Enter key when programming of that function is complete 19 PRESENT TIME The current time Program in 24 hour milita...

Страница 34: ...up or down arrow to select the proper setting 33 CYC AMP HOURS The ampere hour setting of the charger during the last charge cycle This value cannot exceed the maximum charger output rating Not progr...

Страница 35: ...custom output curve finish current setting 0 0 to 7 9 amps per 100 ampere hours Factory Setting 4 5 NOTE For Functions 41 and 42 only information to the right of the decimal point can be entered 41 G...

Страница 36: ...e the battery upon connection and charge the battery at the proper charge rates or the max charger output whichever is greater 0000 to 9999 54 BID BATTERY TYPE Programs the battery type into the BID O...

Страница 37: ...charge cycles based on the total discharge amp hours and 80 of the BID amp hour setting An Amp Hour Accumulator and BID module assembly must be installed on the battery to use this function The Contro...

Страница 38: ...ates for a Deka Dominator Sealed Gel Battery Any 12 cell battery connected to the charger will be charged at the proper 680AH rates for a standard flooded bat tery Finally any 18 cell battery connecte...

Страница 39: ...rs at a 5 amp 100AH rate Application 24 Cell 935AH Battery 1050PACH3 24G Eclipse II When programmed and connected as shown to the right the charger will charge the battery at 48 amps for 20 hours befo...

Страница 40: ...193111 095 PROGRAMMING YOUR EC2000 CONTROL Figure 8 1 8 8 September 30 2011...

Страница 41: ...Input Voltage 3 Bad Control Board 4 Display Improperly Connected 8 9 4 10 Charger Doesn t Respond When A Battery Is Connected 1 Output Fuse Is Bad 2 Bad Harness Cable Connection 3 Bad Control Board 4...

Страница 42: ...ure Set Incorrectly 9 Bad BID 10 Charger Too Small For Battery 11 Not Enough Charging Time 20 21 22 23 24 25 26 27 28 29 30 Battery Water Usage Is Too High 1 Rates Set Incorrectly 2 Fixed Temperature...

Страница 43: ...ttery A H Not Equal To Charger A H 5 Battery Has Incorrect Size BID 6 Bad Control Board 7 BID Not Programmed Properly 8 Inadequate Ventilation 9 Charger Fans Not Operating 26 27 25 26 28 4 28 15 18 Do...

Страница 44: ...Fault 1 Fixed Temperature Set Incorrectly 2 BID A H Charger A H 3 Bad Output Cable Connector 4 Incorrect Charge Curve Setting 5 Bad Battery 6 Bad BID 27 26 13 25 32 28 Display reads Manual Stop Fault...

Страница 45: ...ay Reads Setup Error Fault 1 Cell Size Setting Has Been Changed On Control Board 2 A H Resistor Has Been Changed On Control Board 3 Bad Keypad Connection Keypad Control 4 Bad Keypad 5 Bad Control Boar...

Страница 46: ...ltage Fault 1 Bad Battery 2 Bad Control Board 3 Bad Internal Power Connection 4 Bad Harness Connections Loose or Incorrect 32 4 41 3 Unable to download Datalink records 1 Bad Harness Connections Loose...

Страница 47: ...tion 1 10 On the left side of the display a 16 pin header connector should be mated with a 16 position receptacle on the main control pcb Check for full insertion and proper alignment 11 Use an Ohmmet...

Страница 48: ...rating reprogram the control to the proper Fixed AH rating Refer to the Programming Your EC2000 Control chapter of this manual If this is not possible due to the maximum rating of the charger a large...

Страница 49: ...a rate Consult the battery manufacturer or distributor for applications assistance 41 Do a continuity or resistance test Check for connection points that visually appear to have been exposed to extrem...

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Страница 51: ...TYPE DIAGRAM OUTLINE 1 PAK 198533 198536 2 PAK 198554 2 PAK W DUAL CABLES 198555 2 CIRCUIT 198504 193111 095 DIAGRAMS September 30 2011...

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