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Universal IV™ CM Density Compensated Model

Section 1:

Introduction

1.1 System Description

The instructions in this manual are for the “AMETEK Drexelbrook - Universal IV

CM with Density Compensation Module”. They are supplementary to the Universal

IV CM Water Cut Meter instruction manual.

The system measures the percentage of water in oil and compensates for changes

in oil density using input from a customer supplied density measurement device.

Each AMETEK Drexelbrook Universal IV CM-DO system consists of a

1. Density Compensation Module (DCM)

- Power - four-wire

- HART 7.0 4-20 mA

- Modbus

2. UIV CM Water Cut Meter RF Admittance transmitter

-with a 700 series sensing element

3. Customer Supplied Coriolis meter or other device providing density, temperature

and flow rate outputs via ModBus

Capacitance is supplied to the DCM from a UIV CM via HART 5.0.

1.2 Unpacking

Carefully remove the contents of the carton and check each item against the packing

list before destroying any packing material. If there is any shortage or damage,

report it immediately to the factory.

Содержание Drexelbrook Universal IV CM

Страница 1: ...Installation and Operating Instructions For Assistance Call 215 674 1234 For the A Leader in Level and Analytical Measurement Universal IV Density Compensation Module DCM...

Страница 2: ...in this manual including but not limited to implied warranties or fitness for a particular purpose Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damag...

Страница 3: ...4 20 mA Water Cut Meter Density Compensation with HART Protocol 205 Keith Valley Road Horsham PA 19044 Telephone 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook info ametek com Website www drexel...

Страница 4: ...Contents...

Страница 5: ...on 25 3 4 Menu Tree 30 3 5 Configuration Using the Menu Table 31 3 6 Modbus Register Maps Integer Floating Point Long Integer 38 3 7 Configuration 44 3 7 1 Auto Detect 44 Section 4 Specifications 4 1...

Страница 6: ...Page Has No Content...

Страница 7: ...Section 1 Introduction...

Страница 8: ...easurement device Each AMETEK Drexelbrook Universal IV CM DO system consists of a 1 Density Compensation Module DCM Power four wire HART 7 0 4 20 mA Modbus 2 UIV CM Water Cut Meter RF Admittance trans...

Страница 9: ...Introduction 2 1 3 Model Numbering 1 3 1 System Electronics Probe DCM Module Model UDO System...

Страница 10: ...Universal IV CM Density Compensated Model 3 1 3 Model Numbering Continued 1 3 2 Model UDR Retrofit Module DCM Module...

Страница 11: ...Introduction 4 1 3 Model Numbering Continued 1 3 3 In Line Spool Piece Probe...

Страница 12: ...Universal IV CM Density Compensated Model 5 1 3 Model Numbering Continued 1 3 4 Insertion Probe Process Connection...

Страница 13: ...Section 2 Installation...

Страница 14: ...ed to the probe and power is provided by the Density Compensation Module For remote mounting greater than 100 ft consult factory Reference the Universal IV Cut Monitor manual for mounting of this modu...

Страница 15: ...Installation 8 2 2 Wiring the Electronic Unit 2 2 1 Direct Connection to Coriolis 2 2 2 Direct Connection to a PLC...

Страница 16: ...e transmitter will not secure properly Due to the potential for switching interference on the relay it is recommended the relay wires exit the housing via the opposite port of the other wiring enterin...

Страница 17: ...ck and 9 o clock positions The captive screws can then be used to lift the electronics from the housing 2 2 5 Density Compensation Module Wiring The signal connections are made to the terminal block o...

Страница 18: ...AWG shielded twisted pair for the 4 20 mA signal loop Shielded twisted pair cables are recommended Supply Voltage requirement is 19 30VDC Minimum loop resistance for HART communications is 250 Minimum...

Страница 19: ...12 2 2 5 3 Modbus Communications Wiring Due to the low power consumption of the instrument the wiring need only be light gauge e g 20 AWG for the Modbus digital output Shielded twisted pair cable is...

Страница 20: ...via HART 2 2 6 2 Slave In the Slave configuration the external Modbus master typically a PLC is writing density temperature and flow data to the DCM slave The corrected Water cut is transmitted back...

Страница 21: ...M LOSS error verify the 4 20mA loop wiring 5 If the display shows a MB Master Invalid Response Failure the you may have an incorrect Modbus register address this will be corrected later 6 Confirm the...

Страница 22: ...the tramsitter the transmitter is fine go to B If the CAP value remains fixed power cycle the CM transmitter and restart the CAP check If the value continues to remain locked replace the CM transmitte...

Страница 23: ...ng formats described below Legacy Modbus Addressing Legacy Modbus register addressing is organized based on the type of data to be accessed coil contact input register holding register Each type is se...

Страница 24: ...Measurement should be approximately 2 5VDC Note The Coriolis provides a Density Temperature and Flow output 2 5 2 Determine Modbus Mode Determine appropriate Modbus operating mode either Master or Sla...

Страница 25: ...nsity Compensated Model 18 2 5 Modbus Validation Continued The following image depicts data simulated as a Coriolis using Simply Modbus software Your settings will likely differ This is an example of...

Страница 26: ...ed section in the log shows Question from DCM and Response from simulator PLC This is an example of bad communicatons In this instance the Modbus wires are incorrect and must be swapped The first 2 pa...

Страница 27: ...med with oil flow in the system This can be adjusted through Menu item 1 2 If they do not match ensure the PLC is converting API to density By default the DCM is set to density but may be changed to A...

Страница 28: ...Installation 21 2 5 Modbus Validation Continued...

Страница 29: ...Universal IV CM Density Compensated Model 22 2 5 Modbus Validation Continued...

Страница 30: ...Section 3 Configuration Calibration...

Страница 31: ...second Use the UP and DOWN buttons to scroll through the available menu selection items Press ENTER to access sub menu items To EDIT a value press the ENTER button once Value will flash on last digit...

Страница 32: ...nce This material variation is typical in Truck Unloading and Rail Car collection stations Under these conditions it is recommended that the DCM be configured for MultiCal calibration mode and field c...

Страница 33: ...tore the actual water percent into the DCM by selecting the ACT CAL function at menu item 2 X 2 Enter the actual water percent of the sample and accept the change by pressing ENTER a This completes th...

Страница 34: ...Normal Operating Mode a For LACT applications this means actively pumping oil through the wellhead LACT and allowing roughly 1 2 minutes for the system to stabilize and all air gas to be removed from...

Страница 35: ...aterial are processed This calibration and calculation mode holds up to 10 separate calibration points used to profile the material being presented to the CM DC system Once calibrated the DCM will act...

Страница 36: ...ading LACT and allowing roughly 1 2 minutes for the system to stabilize and all air gas to be removed from the system 3 Navigate the DCM to the CAL MOD menu at address 2 4 and verify the unit is set t...

Страница 37: ...Universal IV CM Density Compensated Model 30 3 4 Menu Tree...

Страница 38: ...NT CUTCAL1 2 1 1 STORES REQUIRED CAL DATA STORE YES NO Default Stores the measurement parameters required 2 1 2 ENTER ACTUAL PCT_H20 FOR CAL POINT ACT CAL Numeric value 0 00 100 00 Enter the actual wa...

Страница 39: ...y not required to be changed 3 2 UPPER RANGE VALUE URV Numeric value 5 00 Default Upper Range Range Value in water equivalent to 20 mA output 3 3 SETUP DAMPIING DAMPING Output damping factor Loop Curr...

Страница 40: ...s the active capacitance range of the CM transmitter 4 3 ENABLE DISABLE HART 5 COMMUNICATIONS CM COMM Enable Default Disable Enables or disables the HART 5 communications Used if you need to communica...

Страница 41: ...1 Little Endian Swap Default 2 Big Endian Swap 3 Little Endian Used to set the format of the address 5 2 7 3 SET SLAVE ADDRESS ID SLAV ID 0 247 1 Default Used to set the slave address ID 5 2 8 ENABLE...

Страница 42: ...3 3 3 SET THE DATA TYPE DTA TYP Integer Long Float Default Enron Sets the data type of the data 5 3 3 4 REGISTER SCALER SCALER 1 000 Default 5 3 4 H2O DENSITY COMPENSATED WATERCUT The density compensa...

Страница 43: ...5 5 2 FLOWRATE THRESHOLD FLW THR Numeric Value 0 No Upper 10 Default Sets the flowrate detect threshold 6 DISPLAY DISPLAY 6 1 ENABLE DISABLE AUTO TOGGLE IN METER MODE TOGGLE Yes No Default Used to det...

Страница 44: ...the scrolling of menu descriptions 7 5 PARAMETER DISPLAYED ON POWERUP MENUIDX 0 H20 Default 1 Cap 2 4 20 3 Density 4 Temp 5 Flow Parameter displayed on powerup 7 6 CALIBRATION PARAMETERS CAL PAR 7 6 1...

Страница 45: ...bits of data per register 1 Register needed to get value English Units inches degrees F Signed 16 bit Integer 16 bits of data per register 1 Register needed to get value Metric Units centimeters degre...

Страница 46: ...r needed to get value Metric Units centimeters degrees C Floating Point 32 bit Integer 16 bits of data per register Two registers needed to get value English Units inches degrees F 3 6 2 Floating Poin...

Страница 47: ...register 2 registers needed to get value Metric Units centimeters degrees C Floating Point 32 bit Integer 32 bits of data per register Two registers needed to get value English Units inches degrees F...

Страница 48: ...it Integer 32 bits of data per register 1 Register needed to get value Metric Units centimeters degrees C Long Integer 32 bit 16 bits of data per register Two registers needed to get value English Uni...

Страница 49: ...ta per register Two registers needed to get value English Units inches degrees F Long Integer 32 bit 32 bits of data per register Two registers needed to get value Metric Units centimeters degrees C E...

Страница 50: ...nfiguration and Calibration 43 3 6 3 Long Integer 32 bit Formats Continued Enron Modbus Long Integer 32 bit 32 bits of data per register 1 Register needed to get value Metric Units centimeters degrees...

Страница 51: ...d from the connected Modbus device and then entered into the DCM using the below menu items 1 Baud Rate Menu Address 5 2 1 9600 DEFAULT 2 Data Bits Menu Address 5 2 2 8 Bits DEFAULT 3 Stop Bits Menu A...

Страница 52: ...Section 4 Specifications...

Страница 53: ...can resolve Load Resistance Maximum 550 ohms at 30 VDC Minimum 250 ohms for HART protocol Ambient Temperature 40 C to 75 C 40 F to 167 F Process Temperature Up 232 C 450 F Transmitter will compensate...

Страница 54: ...Section 5 Normal Maintenance...

Страница 55: ...ion may be found at our World Wide Web address www drexelbrook com When you contact us be prepared to give the service person as much information as you can about the model numbers serial numbers appl...

Страница 56: ...ing polarity incorrect More than 20 mA output all the time Check display for error message Check for moisture in housing Table 5 2 Probable fault condition Output erratic output jumps around noticeabl...

Страница 57: ...ecrease the dielectric constant of the liquid and therefore the reading Bubbles must be eliminated for proper operation Situations that can result in pressure drops such as changing pipe diameters sho...

Страница 58: ...from Coriolis are correct 4 Consult factory FAILURE 03 FLASH CKSM FAILURE Factory flash checksum failure Lost factory calibration trim values Hardware Failure Contact factory FAILURE 04 IM CRITICAL CO...

Страница 59: ...2 Contact factory ERROR 06 CALCULATION OIL DENSITY RANGE ERROR Calculated oil density is outside of expected limits 1 Verify U IV CM Coriolis are operating correctly 2 Contact factory ERROR 07 CALCULA...

Страница 60: ...temperature value is outside of expected limits 50 C 300 C 1 Verify value vs Coriolis If the same no action required 2 Modbus setup error check register addresses If they are correct try incrementing...

Страница 61: ...Page Has No Content...

Страница 62: ...Section 6 Hazardous Locations...

Страница 63: ...that could cause ignition capable sparks 6 1 1 Warning Installation Start Up and Service should only be performed by personnel trained in explosive atmosphere installations Substitution of Components...

Страница 64: ...t up checklist Do not connect power until you have gone through the checklist below 1 Are the wetted components gasket flange and sensing element resistant to the corrosive properties of the tank prod...

Страница 65: ...ps E G and Class I Zone 1 Group lIB Hazardous Classified Locations with connections to a 700 Series sensor that is Intrinsically Safe for Class I II Ill Groups A G and Class I Zone 1 Hazardous Classif...

Страница 66: ...T OR FRICTION CARE MUSTBETAKENINTOACCOUNTDURINGINSTALLATIONANDUSETOPREVENT IMPACT OR FRICTION 6 3 4 IECEx Approvals Install per 420 0004 424 CD Universal IV Level Transmitter Remote Density Communicat...

Страница 67: ...Page Has No Content...

Страница 68: ...Section 7 Control Drawings...

Страница 69: ...Universal IV CM Density Compensated Model 62 7 1 ATEX IECEX Section 7 0 Control Drawings...

Страница 70: ...Control Drawings 63 7 1 ATEX IECEX Continued...

Страница 71: ...Universal IV CM Density Compensated Model 64 7 1 ATEX IECEX Continued...

Страница 72: ...Control Drawings 65 7 1 ATEX IECEX Continued...

Страница 73: ...Universal IV CM Density Compensated Model 66 7 1 ATEX IECEX Continued...

Страница 74: ...Control Drawings 67 7 1 ATEX IECEX Continued...

Страница 75: ...Universal IV CM Density Compensated Model 68 7 1 ATEX IECEX Continued...

Страница 76: ...Control Drawings 69 7 1 ATEX IECEX Continued...

Страница 77: ...Universal IV CM Density Compensated Model 70 7 2 FM US FMC...

Страница 78: ...Control Drawings 71 7 2 FM US FMC Continued...

Страница 79: ...Universal IV CM Density Compensated Model 72 7 2 FM US FMC Continued...

Страница 80: ...Control Drawings 73 7 2 FM US FMC Continued...

Страница 81: ...Universal IV CM Density Compensated Model 74 7 2 FM US FMC Continued...

Страница 82: ...Control Drawings 75 7 2 FM US FMC Continued...

Страница 83: ...Universal IV CM Density Compensated Model 76 7 2 FM US FMC Continued...

Страница 84: ...Control Drawings 77 7 2 FM US FMC Continued...

Страница 85: ...Universal IV CM Density Compensated Model 78 7 2 FM US FMC Continued...

Страница 86: ...Control Drawings 79 7 2 FM US FMC Continued...

Страница 87: ...Universal IV CM Density Compensated Model 80 7 2 FM US FMC Continued...

Страница 88: ...Control Drawings 81 7 2 FM US FMC Continued...

Страница 89: ...Universal IV CM Density Compensated Model 82 7 2 FM US FMC Continued...

Страница 90: ...Control Drawings 83 7 2 FM US FMC Continued...

Страница 91: ...Universal IV CM Density Compensated Model 84 7 2 FM US FMC Continued...

Страница 92: ...Control Drawings 85 7 2 FM US FMC Continued...

Страница 93: ...Universal IV CM Density Compensated Model 86 7 2 FM US FMC Continued...

Страница 94: ...Control Drawings 87 7 2 FM US FMC Continued...

Страница 95: ...Universal IV CM Density Compensated Model 88 7 2 FM US FMC Continued...

Страница 96: ...Control Drawings 89 7 2 FM US FMC Continued...

Страница 97: ...Page Has No Content...

Страница 98: ...Section 8 Approval Certificates...

Страница 99: ...Universal IV CM Density Compensated Model 92 8 1 FM US Approval Certificate Section 8 0 Approval Certificates...

Страница 100: ...Approval Certificates 93 8 1 FM US Approval Certificate Continued...

Страница 101: ...Universal IV CM Density Compensated Model 94 8 1 FM US Approval Certificate Continued...

Страница 102: ...Approval Certificates 95 8 1 FM US Approval Certificate Continued...

Страница 103: ...Universal IV CM Density Compensated Model 96 8 1 FM US Approval Certificate Continued...

Страница 104: ...Approval Certificates 97 8 1 FM US Approval Certificate Continued...

Страница 105: ...Universal IV CM Density Compensated Model 98 8 1 FM Canada Approval Certificate...

Страница 106: ...Approval Certificates 99 8 1 FM Canada Approval Certificate Continued...

Страница 107: ...Universal IV CM Density Compensated Model 100 8 1 FM Canada Approval Certificate Continued...

Страница 108: ...Approval Certificates 101 8 1 FM Canada Approval Certificate Continued...

Страница 109: ...Universal IV CM Density Compensated Model 102 8 1 FM Canada Approval Certificate Continued...

Страница 110: ...Approval Certificates 103 8 1 FM Canada Approval Certificate Continued...

Страница 111: ...Universal IV CM Density Compensated Model 104 8 2 IECEx Approval Certificate...

Страница 112: ...Approval Certificates 105 8 2 IECEx Approval Certificate Continued...

Страница 113: ...Universal IV CM Density Compensated Model 106 8 2 IECEx Approval Certificate Continued...

Страница 114: ...Approval Certificates 107 8 2 IECEx Approval Certificate Continued...

Страница 115: ...Universal IV CM Density Compensated Model 108 8 2 ATEX Approval Certificate...

Страница 116: ...Approval Certificates 109 8 2 ATEX Approval Certificate Continued...

Страница 117: ...Universal IV CM Density Compensated Model 110 8 2 ATEX Approval Certificate Continued...

Страница 118: ...Approval Certificates 111 8 2 ATEX Approval Certificate Continued...

Страница 119: ...Universal IV CM Density Compensated Model 112 8 2 ATEX Approval Certificate Continued...

Страница 120: ...Approval Certificates 113 8 2 ATEX Approval Certificate Continued...

Страница 121: ...Universal IV CM Density Compensated Model 114 8 2 ATEX Approval Certificate Continued...

Страница 122: ...Approval Certificates 115 8 3 CE Mark Declaration of Conformity...

Страница 123: ...Page Has No Content...

Страница 124: ...Section 9 Appendix...

Страница 125: ...Enables Disables an internal 121 ohm MODBUS terminating resistor The resistor is normally Enabled when the DCM is the First or Last device on the MODBUS highway network It is should be Disabled when t...

Страница 126: ...Section 10 Terms Conditions...

Страница 127: ...not transfer any intellectual property rights to Buyer unless Seller specifically agrees to do so in writing Seller shall retain ownership of all applicable patents trademarks copyrights and other int...

Страница 128: ...Keith Valley Road Horsham PA 19044 Telephone 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook info ametek com Website www drexelbrook com An ISO 9001 Certified Company UIVCM DCM Issue 5 EDO 09 17...

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