AmeriWater CW330 Series Скачать руководство пользователя | Manualshive

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TBIO = Input/output strips on Terminal block labeled to indicate connection points

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Содержание CW330 Series

Страница 1: ...Rev 6 07 High Efficiency Sand Filters CW330 Series...

Страница 2: ...tions 4 i General 4 ii Control Motor Starter Package 5 iii Control Package 5 vi Pipe Connections 6 i Supply Return Lines 6 ii Backwash Supply 7 iii Waste Line 7 vii Media Installation 7 2 Documentatio...

Страница 3: ...6 07 4 Maintenance i Maintenance Schedule 29 ii Control Functions 29 iii Media Level Condition 30 iv Pump Service 30 v Troubleshooting Guide 31 5 Drawings 32 6 System Component Cut Sheets 42...

Страница 4: ...may be broken down for shipping with major components remaining assembled Report damage or missing parts immediately to AmeriWater at 800 535 5585 This filter system must be started by a Factory Auth...

Страница 5: ...le are contained in cardboard boxes packed in crate s 1 2 Rigging a Pallets should be lifted by a forklift or crane Filter systems should be rigged from lift points Do not allow rigging straps to cont...

Страница 6: ...ower pipe manifold as guide for spacing and leveling vessels CAUTION WARNING CAUTION PERSONAL INJURY MAY RESULT READ FOLLOWING CAREFULLY BEFORE PROCEEDING TIPPING HAZARD may exist on empty freestandin...

Страница 7: ...e wiring is pre wired at factory For multi vessel systems valve wiring for vessel A is pre wired at factory Wiring for remaining vessels is coiled at each vessel Wires are tagged with number correspon...

Страница 8: ...l Package Ref Drawing CPIO a The control package is pre wired at factory b Two sets of terminals located in the control panel are provided for pump control Reference drawing CPMS for terminals c Power...

Страница 9: ...operly secure all pipe runs with M F clamps or similar Pipe movement may cause filter and or pipe damage Supply and Return Lines NOTE Isolation valves are recommended convenient to filter a Connect in...

Страница 10: ...y sized backwash supply line to inlet side of backwash flow control device Waste Line NOTE Ensure drain is adequately sized and free flowing to handle backwash flow A swing check valve is recommended...

Страница 11: ...exposure c c Add media in the order as indicated on media container label Ref ML NOTE To avoid displacement of water in multi vessel systems follow this example Example Add layer 1 to all vessels then...

Страница 12: ...silica quartz is heated to more than 870 C it can change to a form of crystalline silica known as tydimite and if crystalline silica quartz is heated to more than 1470 C it can change to a form of cry...

Страница 13: ...ecific first aid is necessary since the adverse health effects associated with exposure to crystalline silica quartz result from chronic exposures If there is a gross inhalation of crystalline silica...

Страница 14: ...be used Provide training about the OSHA precautions See control measures in Section 8 VIII EXPOSURE CONTROL PERSONAL PROTECTION Local Exhaust Use sufficient local exhaust to reduce the level of respi...

Страница 15: ...th symptoms detectable changed in lung function or disability Simple silicosis may be progressive and may develop into complicated silicosis or progressive massive fibrosis PMF Complicated silicosis o...

Страница 16: ...pp 704 720 2000 Autoimmune Diseases There is evidence that exposure to respirable crystalline silica without silicosis or that the disease silicosis is associated with the increased incidence of sever...

Страница 17: ...d Community Right to Know Act Crystalline silica quartz is not an extremely hazardous substance under Section 302 and is not a toxic chemical subject to the requirements of Section 313 Clean Air Act C...

Страница 18: ...am IARC International Agency of Research on Cancer ANSI American National Standards Institute MSHA Mine Safety Health Administration RDL Respiratory Decision Logic TWA Time Weighted Average STEL Short...

Страница 19: ...ent return line connected to cooling system at point where pressure is equal to or lower than filter influent supply line ______ All pipes properly secured to avoid movement ______ Valve control wirin...

Страница 20: ...ded for startup ______ All flange bolts and unions tightened ______ Media installed ______ Vessel caps installed and secured ______ Isolation valves check valves and pump strainer installed ______ Fil...

Страница 21: ...18 6 07 2 4 Startup Data Sheet...

Страница 22: ...19 6 07 2 5 Filter Log Sheet...

Страница 23: ...ide of the place s of business of AmeriWater nor travel expenses to fulfill its obligations hereunder AmeriWater neither assumes nor authorizes any person to assume for it any other liability in conne...

Страница 24: ...ain water to top of sand then close drain Inspect filter media Sand should appear clean and loose Manually remove any debris from top of sand e Level of sand in the filter vessel should be approximate...

Страница 25: ...Check system for unusual noise or vibration Contact AmeriWater 800 535 5585 if any unusual conditions are noted 3 2 Seasonal Shutdown If the filter system will be shut down for a prolonged period of t...

Страница 26: ...er the filter cycle valves will advance to the service mode In service mode all service valves 1 2 will be open and all backwash valves 3 4 will close The filter pump will be disabled for a period of...

Страница 27: ...being initiated by demand from the differential pressure switch the backwash will be delayed only briefly Demand for a backwash will continue until the differential pressure is brought below the prese...

Страница 28: ...wash Interlock input locks out initiation of a backwash cycle in a multiple paired system When one system is in backwash all other paired units in a multi system are locked out of going into a backwas...

Страница 29: ...Pressure Switch Monitors the operating differential pressure of the filter and initiates a backwash at 18 PSID Fuse and Input Output Terminal Description 9 FU1 Main 2 Amp fuse for PLC power 10 FU2 Ma...

Страница 30: ...ctivated when filter is in service 18 Terminal 1 18 Storage Tank Abort Input Dry contact input from backwash storage tank When activated aborts the backwash and returns the filter to service 19 Termin...

Страница 31: ...28 6 07...

Страница 32: ...ly Check automatic pump oilers if applicable Check pump strainer and clean as necessary Monthly Grease pump motors if applicable Quarterly Check all control functions Annual Check pressure differentia...

Страница 33: ...ystems with iron oxide or organic particles Remove any loose debris or small amount of accumulated cake g Push a broomstick or other rod into sand Rod should penetrate media with relative ease until g...

Страница 34: ...ormal 5 gallons per hour Symptom Does Not Backwash Control Power Failure Energize control panel Blown Control Panel Fuse Replace fuse Differential Switch Failure Consult factory representative Imprope...

Страница 35: ...Stainless Steel 30 6 5 D x 10 W x 8 H 7 020 lbs Piping Copper PVC Piping A B C D E F G Copper PVC 115 1 4 H I J K L M N 114 7 8 30 3 4 30 3 4 36 3 4 42 3 4 96 1 2 96 1 2 26 81 1 2 81 3 8 75 15 16 75...

Страница 36: ...CP Control Panel Enclosure with Labeled Components...

Страница 37: ......

Страница 38: ...TBIO Input output strips on Terminal block labeled to indicate connection points...

Страница 39: ......

Страница 40: ......

Страница 41: ...38 CPIO Input output strips on PLC labeled to indicate connection points...

Страница 42: ...D 60 PSIG ENTERING BACKWASH FLOW REGULATOR WITH THE IDEAL PRESSURE SETTING BEING 40 PSIG a CITY WATER INSTALL PRESSURE REDUCING VALVE IF REQUIRED b TOWER WATER ADJUST TOWER WATER BACKWASH VALVE TO KEE...

Страница 43: ......

Страница 44: ...dia Layer 1 is loaded first Media Layer 2 second etc The Media Label identifies the total quantity for example 1 OF 2 to ensure that each media layer is loaded at the correct quantity MEDIA LAYER 1 LO...

Страница 45: ...42 6 System Component Cut Sheets...

Страница 46: ...ontinuous satisfactory operation read these instructions before installing your new pump Should service be required this manual can be a valuable guide It should be kept near the installation for read...

Страница 47: ...wimming Pool Installation 4 10 11 Discharge Connection 4 12 13 Electrical Connection 4 14 START UP General Information 15 Check Pump Rotation 15 16 Priming 15 17 MAINTENANCE General Information Observ...

Страница 48: ...glasses at all times when working on pumps Keep work area clean uncluttered and properly lighted store properly all unused tools and equipment Keep visitors at a safe distance from the work areas Mak...

Страница 49: ...grease seal the stuffing box to prevent air leakage during priming If pump cannot be primed due to air leakage through stuffing box DO NOT tighten packing Instead pump grease into lantern ring until...

Страница 50: ...he pump body and shows correct rotation Engage start switch momentarily bump motor to observe rotational direction Electric Motors Single Phase Refer to wiring information on the motor plate to obtain...

Страница 51: ...g water to fill the pump completely and force all air out through vent Rotate shaft slowly allowing any air trapped in impeller to escape Close vent opening when water without air emerges Close air ti...

Страница 52: ...through it and will normally be at the temperature of the water being pumped STUFFING BOX After a short period of operation verify that the stuffing box area and gland are not hot If heating is detec...

Страница 53: ...an shaft sleeve and Packing Gland Inspect shaft sleeve for wear replace if needed Install new packing rings in stuffing box by placing over shaft sleeve and pushing them in as far as they will go Rota...

Страница 54: ...ding volute to bracket Remove volute to expose impeller Peel off old gasket or O Ring and discard Hold impeller stationary and remove impeller screw and associated hardware Install a standard gear pul...

Страница 55: ...g in rotating seat and outside of shaft sleeve Slide rotating seat onto shaft polished face first until it is tight against ceramic face Compress seal spring and install retaining ring in shaft sleeve...

Страница 56: ...nstructions Remove volute to expose impeller Peel off old gasket or O Ring and discard Hold impeller stationary and remove impeller screw and associated hardware Remove capscrews holding bracket to mo...

Страница 57: ...e of shaft sleeve Slide rotating seat onto shaft polished face first until it is tight against ceramic face Compress seal spring and install retaining ring in shaft sleeve groove if used Place impelle...

Страница 58: ...ket Information found on this plate is shown below To be sure of receiving correct parts provide all nameplate data when ordering The BM Bill of Material number is most important Write your nameplate...

Страница 59: ...Ring or Gasket Shaft Sleeve Lantern Ring Metallic Ring Grease Fitting Seal Plate Packing Gland Packing Rings Motor Bracket 6069 0609 Volute Case Impeller Capscrew Shakeproof Lockwasher Wear Ring Impe...

Страница 60: ...bber Clack Check Valve Clack Washer Suction Cover Pump Case Volute Impeller Case Gasket Impeller Lock Nut 5530 1006 Volute Case Impeller Capscrew Shakeproof Lockwasher Wear Ring Impeller Washer Impell...

Страница 61: ...tion of three phase motor by interchanging any two leads See manufacturer s Instructions for reversing single phase motor C Pump not primed Reprime Inspect suction system for air leaks D Internal leak...

Страница 62: ...a three phase motor with single phase power through a phase converter will void the warranty Note also that three phase motors must be protected by three leg ambient compensated extra quick trip over...

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