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LOCATION

POWER CONNECTIONS

-Do not operate the Amplifier in excessively warm locations
or near heating vents or radiators. Be sure air can circulate
freely around and through the Amplifier cabinet. Provide an
unobstructed air inlet for the blower. Do NOT place anything
that will impede the free flow of air within 2 inches of the
cabinet ventilation holes.

The AL-1500 is supplied with a NEMA 6-15P plug for 240V
AC operation. Operation with power main voltages below
200 volt is not recommended. Special transformers are re-
quired for 200V, 50/60 Hz operation (see NOTE on page 1).
Refer to the "Transformer Installation" section on pages 4
and 5 for the correct wiring for 220 to 240 volt operation.

VENTILATION

The AL-1500 ventilation system has been designed and
tested to maintain tube seal temperature safely below the
tube manufacturer's rating at 1500 watts output with a 100%
duty cycle when properly tuned. The blower in the AL-1500
is a permanently lubricated type that requires no main-
tainence in normal operation. To insure proper ventilation in
your installation, observe the following:

1. Do not block or unduly restrict the ventilation holes in

the cover. Be sure that the amplifier is located in an area
so the vent holes have open air circulation.

2. The exhaust air flow is over 30 CFM. Do not "assist" the

air flow unless the fan exceeds the AL-1500 blower
CFM by a factor of 2:1.

3. Do not mount additional fans on the AL-1500 cabinet.

4. The exhaust air will become quite warm at higher power

levels. Do not place any heat sensitive objects in the
exhaust air stream.

NEVER REWIRE THE POWER SUPPLY TO BOOST
THE HIGH VOLTAGE ABOVE 3700 VOLTS.

The wiring between the fuse box and the amplifier AC outlet
must be No. 12 gauge or larger in order to supply the current
required (13 amperes) without a significant drop in the line
voltage. The outlet should be fused for 20 amperes.

GROUNDING

Connect a good RF and earth or water pipe ground to the
ground post on the rear panel of the Amplifier. Use the
heaviest and shortest connection possible.

Before you use a water pipe ground, inspect the connections
around the water meter and make sure that no plastic or rub-
ber hose connections are used. These connections interrupt
electrical continuity to the water supply line. Install a jumper
around any insulating water connections you may find. Use
heavy copper wire and pipe clamps. It is best to ground all
equipment to one point at the operating position and then
ground this point as described above.

TUNING INSTRUCTIONS

Proper tuning of a grounded grid linear amplifier is best
accomplished with an understanding of what each control
does and what the meters are telling the operator about the
condition of TUNE.

ing operation. Excessive grid current, distortion on SSB or
arcing in the tank components occurs when full drive power
is applied to the amplifier without the "LOAD"' set for
enough clockwise (higher loading).

The tuning controls function as follows:

PLATE: This control tunes the amplifier output circuit to the
operating frequency. It should always be adjusted for
maximum output power or maximum grid current. Due to
interaction with the ''LOAD" control, a "touch-up" should be
performed after any load adjustments.

It is important to remember the loading must be set properly
for the PEAK power the amplifier is expected to develop. 50
watts PEP will be the maximum drive the amplifier will
safely handle if the output of the amplifier is tuned with 50
watts of carrier drive. Any attempt to go beyond the amount
of drive power the amplifier was originally tuned at will
result in a rapid increase in grid current, splatter and even
damage to components.

LOAD: This control adjusts the coupling of amplifier to the
antenna or load. It should be adjusted to keep the grid
current in the proper operating range. As the loading
capacitance is reduced (by rotating the control to a higher
front panel number), the coupling is increased. An increase
in coupling will reduce grid current and increase the amount
of drive the amplifier will accept without component
damage.

A common mistake in tuning is to adjust the "LOAD"
control at low drive powers and apply more drive dur

The "LOAD" control should be adjusted for maximum
output power without exceeding the recommended grid
current. DO NOT USE THE LOAD CONTROL TO
REDUCE POWER IN A GROUNDED GRID AMPLIFIER.
The drive from the exciter should be reduced if the amplifier
plate current or output power is excessive. The "LOAD"
setting should be increased if grid current is excessive. Any
errors in adjusting this control should be made in favor of a
higher load setting (clockwise).

INSTALLATION Cont.

Содержание AL-1500

Страница 1: ...s 160 through 10 meters The AL 1500 uses a single 3CX1500A7 8877 tube in a class AB2 grounded grid circuit CW FM and RTTY efficiency is improved by shifting the bias deeper into class B The heavy duty power supply and RF components combined with a forced air system utilizing a chimney provide long service life for expensive components The AL 1500 is shipped factory wired for 240 volt 50 60 Hz powe...

Страница 2: ...e fuses fuse caps and the remainder of the chassis screws wrapped in the packing material around the anode connector 4 Please read the GENERAL INFORMATION and SPECIFICATIONS sections before attempting to install the transformer and tube Please note that the tube chimney comes factory installed around the tube socket Go to the INSTALLATION section on page 4 to begin installing the transformer and t...

Страница 3: ...o a bypass condition This overload condition can be reset by momentarily putting the STBY OPR switch in the STBY position Caution This amplifier must be disconnected from the power mains before removing the cover See the warning on page 10 TECHNICAL SPECIFICATIONS AL 1500 Input Circuit type Pi network slug tuned coils Maximum VSWR at resonance 1 3 1 Minimum 2 1 VSWR bandwidth 20 of center frequenc...

Страница 4: ...it board mounted on the front panel side of the filter capacitor board that provides time delay to insure the cathode of the 3CX1500A7 8877 has reached proper operating temperature before high voltage and RF drive power can be applied This board also samples the peak grid current and removes drive if the grid current is excessive The timer portion if this circuit board uses IC1A as a com parator t...

Страница 5: ...RIODIC MAINTENANCE The high voltage present on the plate choke and air variable capacitors attracts dust and dirt out of the air stream It is particularly important that the high voltage areas at the bottom of the plate choke and the insulators on the air variable capacitors be dust free These areas should be inspected every few months if the amplifier is operated in a dusty environment Unplug the...

Страница 6: ...0V operation in Japan Caution Do not use the 220V wiring unless the line voltage is always below 220 VAC The Standard USA voltage is 240 VAC not 220 For 220V operation see Fig 3 follow the first three steps above then follow the steps below 1 Slide the RED boot back on the BRN WHT wire 2 Clip the terminal connector off the wire and slide the RED boot off 3 Remove the restraint from the GRN wire an...

Страница 7: ...ber three 3 lug Refer to the drawing above Use the lug numbers above when referring to both of the Filament connection chart and the Blower connection chart below FILAMENT TRANSFORMER LINE VOLTAGE Th ere are two wires that connect to the terminal lugs which determine the Filament Line Voltage The BLACK wire from the power switch and WHITE wire from rear of the unit connect to different terminal lu...

Страница 8: ...ors 3 Use shielded audio type cable with standard male phono plugs to connect to the RELAY jack on the AL 1500 This jack has positive 12V DC open circuit and supplies 100mA of current when pulled to ground 4 Connect a short ground lead from a good earth and RF ground to the GND terminal 5 The 12V connection on the rear panel provides 12V DC at 100 mA maximum to operate external dial lamps or acces...

Страница 9: ...rupt electrical continuity to the water supply line Install a jumper around any insulating water connections you may find Use heavy copper wire and pipe clamps It is best to ground all equipment to one point at the operating position and then ground this point as described above TUNING INSTRUCTIONS Proper tuning of a grounded grid linear amplifier is best accomplished with an understanding of what...

Страница 10: ... It should be 75 mA Place the CW SSB switch in the SSB position Plate current should now read 250 mA Return the CW SSB switch to the CW position Note The no drive currents will vary up to 25 due to component and line voltage tolerences 8 Apply only enough drive to indicate a grid current of 50 mA or an Ip of no more than 500mA Tune the PLATE control for maximum output power or grid current It is n...

Страница 11: ...OCEDURE 1 Place the SSB CW switch in the SSB position 2 Adjust the exciter gain control to permit voice peaks to reach the same value the peak output meter read on CW when fully loaded The plate and grid currents should remain well below 50 of the CW values during normal modulation SSTV FM RTTY PACKET AMTOR The plate current should be limited to 800 mA maximum The grid current should be limited to...

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Страница 15: ...PARTS LIST ...

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