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15

Solar Installation

If this water heater is used as a solar storage heater or

as a backup for the solar system, the water supply

temperatures to the water heater tank may be in excess

of 120°F. A tempering valve or other temperature limiting

valve must be installed in the water supply line to limit the

supply temperature to 120°F.

Note

:  Solar water heating systems can often supply water

with temperatures exceeding 180°F and may result in

water heater malfunction.

IMPORTANT

:  Water supply to this heater must not

exceed 180°F.  Water temperature in excess of 180°F

will cause the High Limit Control to open and shut off the

gas supply to the unit.  The High Limit Control is a single

use type that will require the replacement of the thermostat

before the burner will operate.

Special Applications

Combination Space Heating/ Potable

Water System

Some water heater models are equipped with inlet/outlet

tappings for use with space heating applications. If this

water heater is to be used to supply both space heating

and domestic potable (drinking) water, the instructions

listed below must be followed.

·

Be sure to follow the manual(s) shipped with the

air handler system.

·

This water heater is not to be used as a 

replacement for an existing boiler installation.

·

Do not use with piping that has been treated with

chromates, boiler seal or other chemicals and do

not add any chemicals to the water heater piping.

·

If the space heating system requires water 

temperatures in excess of 120°F, a tempering 

valve or an anti-scald device should be installed

per its manufacturer’s instructions in the domestic

(potable) hot water supply to limit the risk of scald

injury.

·

Pumps, valves, piping and fittings must be 

compatible with potable water.

·

A properly installed flow control valve is required

to prevent thermosiphoning. Thermosiphoning is

the result of a continuous flow of water through 

the air handler circuit during the off cycle. Weeping

(blow off) of the temperature and pressure relief 

valve (T & P) or higher than normal water 

temperatures are the first signs of thermosiphoning.

·

The domestic hot water line from the water heater

should be vertical past any tempering valve or 

supply line to the air handler to remove air 

bubbles from the system. Otherwise, these bubbles

will be trapped in the air handler heat exchanger

coil, reducing the efficiency.

·

Do not connect the water heater to any system or

components previously used with non-potable 

water heating appliances when used to supply 

potable water.

Some jurisdictions may require a backflow preventer in

the incoming cold water line. This may cause the

temperature and pressure relief valve on the water

heater to discharge or weep due to expansion of the

heated water. A diaphragm-type expansion tank suitable

for potable water will normally eliminate this weeping

condition. Please read and follow the manufacturer’s

instructions for the installation of such tanks.
Also see “Water System Piping” (Page 12) for additional

instructions on the safe and correct installation and

operation of this water heater.

Coil

Must Be Vertical To Remove

Air Bubbles

Domestic

Hot Water

Out

Tempering

Valve

Hot

Water

Out

Unions

Cold

Water

Inlet

Pump

Flow Control

Valve

To

Air

Handler

Shut Off Valve

Out

In

Air

Handler

Typical tempering valve

installation Combination space

heating/ potable water heating system

Massachusetts Code

does not allow this type

of installation.

Figure 15:  Space Heating Piping Installation

Содержание 6510238

Страница 1: ...inity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas su...

Страница 2: ...possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot wat...

Страница 3: ...ions outlined in this manual If you lack the necessary skills required to properly install this water heater or you have difficulty following the instructions you should not proceed but have a qualifi...

Страница 4: ...p Drain Drain Pan NOTE In the State of California the water heater must be braced anchored or strapped to avoid moving during an earthquake Contact local utilities for code requirements in your area o...

Страница 5: ...paces i e attics basements etc may require insulation of the water piping and drain piping to protect against freezing The drain and controls must be easily accessible for operation and service Mainta...

Страница 6: ...Figure 5 Protective Louvered Wall or Fence 3 feet Min Figure 4 Vent Cap Termination Locations A 12 in 30 cm min clearance above grade veranda porch deck balcony or maximum anticipated snow level B 9...

Страница 7: ...e of local and state codes the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Tables 1 and 2 on page 8 are provided as a sizing reference for commonly used gas pipe materials Consult the Na...

Страница 8: ...00 125 150 TABLE 2 LP GAS CAPACITY TABLE Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases at 11 inches water column pressure Based on a Pressure Drop of 0 5...

Страница 9: ...n of electrical wiring pipes or wall studs before cutting NOTE Installations requiring an A dimension vertical height greater than what is shown as standard in the table will require the use of a vert...

Страница 10: ...Wall Plate Screws Sealant 3 Telescoping Pipe 5 Telescoping Pipe Outer Wall Plate Inner Wall Plate Screws Sealant Outer Wall Plate HOT Screws Vent Cap Screws Sealant Slope down 1 4 per foot Optional V...

Страница 11: ...sheet metal screws 90 apart and seal the joint with sealant Then attach the 5 section in the same manor Drill 1 8 pilot holes for the screws Continue until the full length is assembled Put the telesc...

Страница 12: ...temperature of the water by mixing cold and hot water and are readily available for use Contact a licensed plumber or the local plumbing authority 4 If installing the water heater in a closed water sy...

Страница 13: ...T add any chemicals to the system piping which will contaminate the potable water supply Closed System Thermal Expansion Periodic discharge of the temperature and pressure relief valve may be due to t...

Страница 14: ...n Important Only a new temperature and pressure relief valve should be used with your water heater Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of...

Страница 15: ...to limit the risk of scald injury Pumps valves piping and fittings must be compatible with potable water A properly installed flow control valve is required to prevent thermosiphoning Thermosiphoning...

Страница 16: ...ater solution or other approved means used to check all connections and fittings for possible gas leaks INSTALLATION CHECKLIST 16 Water System Piping Temperature and pressure relief valve properly ins...

Страница 17: ...lowest setting 1 Remove the outer door 2 Turn the temperature dial counterclockwise to its lowest setting 3 Turn gas control knob clockwise to the OFF position 4 To clear any gas that may have accumul...

Страница 18: ...ter repeat steps 4 7 Continue to hold the knob for about 1 minute after the pilot is lit Release the gas control knob and it will pop back up Pilot should remain lit If the pilot light goes out repeat...

Страница 19: ...f the thermostat is set too high Important Adjusting the thermostat past the 120 F bar on the temperature dial will increase the risk of scald injury Hot water can produce first degree burns within 12...

Страница 20: ...ed pipe sealant on threads and install new anode rod 6 Turn on water supply and open nearby hot water faucet to purge air from water system 7 Restart the water heater as directed under Operating Your...

Страница 21: ...piping systems main burner and pilot burner Check the water heater for the following Obstructions damage or deterioration in the venting system Make sure the ventilation and combustion air supplies a...

Страница 22: ...internal parts Figure 19 Screw 6 Places N O T W A H S T R E B O R I A C A V M R A W U T O H T H E R I SK OF Y R U J N I D L A C S R E T T O H W A T ER I S E S A E R C N N O I A C T U N I T R O L READ...

Страница 23: ...r 6 See Replacing Manifold Assembly at the top of next column 23 Replacing the Manifold Assembly 1 Check the door gasket for damage or imbedded debris prior to installation 2 Insert the manifold assem...

Страница 24: ...e igniter button by depressing front and rear holding tabs and lift Disconnect the thermocouple pilot tube and manifold tube L P models have left hand threads at the thermostat Figure 19 5 Refer to Ga...

Страница 25: ...from the gas line 3 Check with gas utility company 4 Notify utility install dirt trap in gas line 5 Clean locate source and correct 6 Finger tighten then 1 4 turn with wrench 7 Replace thermocouple 8...

Страница 26: ...r Flame Yellow Lazy 1 Insufficient secondary air 2 Low gas pressure 3 Flue clogged 4 Defective thermostat 5 Heater installed in a confined area 6 Burner flame yellow lazy 1 Insufficient secondary air...

Страница 27: ...UPPER AIR BOX FIVE INCH ELBOW THREE INCH ELBOW INNER WALL PLATE 4 TO 3 REDUCER MANIFOLD DOOR GASKET THREE INCH TELESCOPING PIPE FIVE INCH TELESCOPING PIPE OUTER WALL PLATE VENT CAP ASSEMBLY FRESH AIR...

Страница 28: ...lot burner and the thermostat must be ordered for the proper gas type 2005 American Water Heater Company All Rights Reserved Natural Gas Manifold Door Assembly L P Gas Manifold Door Assembly 30 17 28...

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