American Eagle 53887 Скачать руководство пользователя страница 33

29

Troubleshooting     

29

Chapter 8 - Troubleshooting

 If symptoms of poor performance develop, the following chart can be used as a guide to investigate and correct the

problem.  When diagnosing faults in operations of the air compressor, always check that the hydraulic power source is

supplying the correct hydraulic flow and pressure that is listed in the compressor specification section of this manual.   

Problem

Possible Cause

Solution

Compressor temperature.
Low 

oil level.

Add compressor oil to level.

Fan not operating.

Check ground wire and fan switch/relay.

Plugged oil filter.

Replace filter.

Dirty cooler core.

Clean cooler fins.

Contaminated cooler core.

Remove and clean.

Hydraulic pressure and flow 
incorrect

Adjust and reset according to specifications.

Worn hydraulic motor.

Replace.

Air demand too great.

Tighten air hose clamps.  Repair air leaks.

Air filter plugged.

Clean or replace.

Pressure switch out of 
adjustment.

Readjust to specifications.

Faulty pressure switch.

Replace.

Compressor speed too slow.

Check hydraulic flow and pressure.

Drive belt slipping.

Readjust and tighten.

Service valve wide open.

Close valve.

Solenoid valve on.
Hydraulic Manifold valve stuck 
(closed).

Clean or replace.

Defective pressure switch.

Replace.

Air control line leaking.

Check and correct.

Inlet valve stuck.

Clean and replace.

Restriction in control line 
(dirt/ice).

Clean and free up.

Belt Slipping

Readjust and tighten.
Check the following:

1.  Setting on supply pressure sytem relief valve.

2. Ensure adequate pressure and flow.
3. Check and see if other hydraulic systems 
activated off the same hydraulic supply.

Presssure relief set too low.

Readjust.

Pressure relief seals leaking.

Replace.

Air pressure set too high for 
hydraulic system.

Adjust pressure switch to reduce air pressure.

Solenoid valve cartridge seals 
leaking on hydraulic manifold 
assembly.

Replace with new cartridge.

Hydraulic reservoir low on oil.

Add to oil level.

Compressor noisy or loud when 
starting compressor in cold 
weather:

Ice buildup inside compressor 
from condensation

Engage PTO and allow hydraulic fluid to 
circulate and warm system up before engaging 
compressor.

Compressor synthetic oil has a 
milky appearance:

Coalescering/Separator
cartridge clogged or plugged.

Replace cartridge and change compressor oil.

Ecessive oil level in compressor: Internal crack inside oil cooler.

Replace cooler, change filters and compressor 
oil.

Insufficient hydraulic system 
pressure or flow.* 

*This can occur if another hydraulically activated component is used off the same pump system.  Activating the secondary 

component may drop hydraulic supply system pressure/flow and leave insufficient for compressor.  Not:  Even a momentary drop 
in hydraulic supply pressure or flow may initiate compressor blowdown to commence.

Compressor Shuts Down with air 
demand:

Compressor will not build up 
pressure:

Compressor over pressures:

Compressor Stalls:

Содержание 53887

Страница 1: ...MaNual Model SRS 65 American Eagle Inc 740 N State Street PO Box 169 Garner IA 50438 800 392 3015 Fax 641 923 9099 www americaneagleacc com Last Revision 07 22 11 Subject to Change without Notificatio...

Страница 2: ...SRS 65 Manual Revisions...

Страница 3: ...allation 13 Component Installation 13 Electrical Installation 14 Temperature Gauge Installation 15 Hydraulic System 16 Air System 16 Compressor Pressure Switch RP E Models Only 17 Typical Hydraulic Ci...

Страница 4: ...ossible situations Please be aware that some sections of this manual contain information pertaining to American Eagle manufactured compressors in general and may or may not apply to your specific mode...

Страница 5: ...area and local safety regulations Precautions Always wear safety equipment such as gog gles ear plugs and head protection at all times when operating the compressor Do not inspect or clean the compres...

Страница 6: ...r to maintenance Do not use air from this compressor for breathing or for the processing of consumables except in full compliance with federal state and local codes and regulations Read the operation...

Страница 7: ...0 PSI 65 CFM 100 PSI Weight 313 lbs 313 lbs Dimensions Length 29 00 29 00 Dimensions Width 23 00 23 00 Dimensions Height 26 00 26 00 Electrical 12 12 VDC Crankcase Oil Capacity 5 Quarts 5 Quarts Oil R...

Страница 8: ...4 SRS 65 Owner s Manual...

Страница 9: ...tions SRS 65RP SRS 65E Activating the compressor switch sends power to the cooling fan hydraulic solenoid valve and normally closed terminal 87A on the Bosch relay The normally open hydraulic solenoid...

Страница 10: ...tect ed by two switch gauges If the air pressure or oil temperature exceeds the preset val ues the switch closes energizing the relay coil which opens the normally closed switch on the relay shutting...

Страница 11: ...preventative maintenance includes maintaining proper fluid level in both systems and the general cleanliness of the equipment Proper fluids according to the specifications are required USE AE SYNTHETI...

Страница 12: ...peration and life of the screw compressor Screw compressors are especially vulnerable due to the fact that the oil is used for both sealing and lubrication Both oil and water are removed from the air...

Страница 13: ...the types of oil Corrosion or other material degradation must not occur Important Do not mix different types of oil Important In the case of ambient temperatures close to freezing prevent the unit fro...

Страница 14: ...ove filter 3 Carefully remove dust from the intake housing 4 Clean and install or install new filter Clean filter be tapping outside of filter on a hard surface Clean filter with compressed air by blo...

Страница 15: ...ting screw in until it just touch es 3 Turn the adjusting screw out three full turns 4 Replace and tighten lock nut Minimum Pressure Valve NEW BELT Installation Tension 98 0 lbf Tensioning Force 6 8 l...

Страница 16: ...washer or steam cleaner Maintenance Procedure 1 Turn off the compressor hydraulic system and truck engine to ensure that compressor is not started 2 Discharge the receiver 3 Remove the shroud 4 Drain...

Страница 17: ...illing four 4 holes 1 2 diameter as per the mounting pattern of the air compressor base Using four 4 3 8 x 1 25 GR 5 cap screws 3 8 flat washer and 3 8 nyloc nut secure the compressor in place The com...

Страница 18: ...14 SRS 65 Owner s Manual Electrical Installation BLACK WIRE RED WIRE NOT USED RED WIRE NOT USED...

Страница 19: ...15 Installation 15 Temperature Gauge Installation USE THIS PORT FOR THE TEMP GAUGE PROBE DO NOT ATTEMPT TO INSTALL TEMPERATURE GAUGE INTO THIS PORT DAMAGE WILL RESULT...

Страница 20: ...ressure hose must be attached This hose comes from the pressure side of the hydraulic pump A 3 4 minimum low pressure return line is connected to the oil cooler outlet and is routed to the oil reservo...

Страница 21: ...minimum 120 psi maximum 3 Cycle compressor to verify correct settings 4 For questions about this procedure please contact Stellar Customer Service Page 1 Kick On Step 2 Pressure Setting Adjustment Sc...

Страница 22: ...18 SRS 65 Owner s Manual PN 30532 Typical Hydraulic Circuit for Tandum Two Part Pump Typical Hydraulic Circuit for Single Stage Pump...

Страница 23: ...Installation 19 Typical Hydraulic Circuit for Compressor with Auxiliary Cooler COMPRESSOR RETURN PRESSURE AUXILIARY COOLER SINGLE HYDRAULIC PUMP SUCTION PORT FILTER FILTER SCREEN HYDRAULIC RESERVOIR...

Страница 24: ...20 SRS 65 Owner s Manual...

Страница 25: ...Assembly Drawings 21 Chapter 6 Assembly Drawings SRS 65RP Compressor Assembly PN 53887 Pages 22 23 SRS 65P Compressor Assembly PN 53889 Pages 24 25...

Страница 26: ...40 69 30 29 30 28 27 41 42 9 22 23 24 20 7 19 18 17 21 36 25 26 15 68 30 35 34 31 57 58 39 12 59 56 55 37 44 45 48 47 46 2 3 12 13 14 38 49 54 46 32 33 43 30 65 53 66 64 60 6 5 7 8 60 9 70 9 11 10 71...

Страница 27: ...5 MOTOR HYD PLM3022SO 33S5 LOD OF N C 1 38 C2269 FTG ADAPT 12 16 F5OLO 1 39 7351 FTG ST TH ELBOW 45 DEG 12V5OLO 1 40 C4498 FTG ORB JIC STRT CONNT 12 F5OX S 1 ITEM PART DESCRIPTION Defau lt QTY 41 4594...

Страница 28: ...49 8 16 40 65 30 29 30 28 27 41 42 9 22 23 24 20 7 19 18 17 21 36 25 26 15 64 30 35 34 31 53 54 39 12 55 52 51 37 2 3 12 13 14 38 45 50 44 32 33 43 30 61 49 62 60 56 6 5 7 8 56 9 66 9 11 10 67 68 4 6...

Страница 29: ...KET GOODYEAR EAGLE PD Y 90S QD 1 36 31043 BELT GOODYEAR EAGLE PD Y1000 1 37 31035 MOTOR HYD PLM3022SO 33S5 LOD OF N C 1 38 C2269 FTG ADAPT 12 16 F5OLO 1 39 7351 FTG ST TH ELBOW 45 DEG 12V5OLO 1 40 C44...

Страница 30: ...26 SRS 65 Owner s Manual...

Страница 31: ...RT DESCRIPTION 15322 Air Filter 15323 Oil Filter 15324 Coalescering Filter Separator Cartridge C0087 Synthetic Compressor Oil 33147 SRS65 Compressor Service Kit Includes all items above PART DESCRIPTI...

Страница 32: ...28 SRS 65 Owner s Manual...

Страница 33: ...e Clean and free up Belt Slipping Readjust and tighten Check the following 1 Setting on supply pressure sytem relief valve 2 Ensure adequate pressure and flow 3 Check and see if other hydraulic system...

Страница 34: ...e voided if someone other than an authorized American Eagle dealer provides other than routine maintenance service without prior written approval from American Eagle In the case repair work is perform...

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