THERMOCOUPLE WELDER
vi
990-070
CONTENTS (Continued)
Page
CHAPTER 2: INSTALLATION
......................................................................................................... 2-1
Section I. Power Supply Installation .............................................................................................. 2-1
Power
Supply
............................................................................................................................ 2-1
Section II. Thermocouple Wire Preparation ................................................................................... 2-3
Insulation
Stripping
.................................................................................................................. 2-3
Handpiece
Wire
Clamping
Jaws Installation ........................................................................... 2-4
Wire Clamp Jaw Removal and Insertion ........................................................................... 2-4
CHAPTER 3: OPERATING INSTRUCTIONS
................................................................................ 3-1
Section I. Operation ........................................................................................................................ 3-1
CHAPTER 4: USER MAINTENANCE
............................................................................................. 4-1
Section I. Handpiece Maintenance ................................................................................................. 4-1
Wire Clamp Jaws ...................................................................................................................... 4-1
Handpiece
Cable
Replacement
................................................................................................. 4-1
Section II. Weld Chamber Maintenance ......................................................................................... 4-4
CHAPTER 5: SERVICE
...................................................................................................................... 5-1
Section I. Calibration ...................................................................................................................... 5-1
Section II. Troubleshooting ............................................................................................................ 5-1
Thermocouple Weld is Dirty or Inconsistent ........................................................................... 5-1
Poor Welds or Failure to Weld ................................................................................................. 5-1
No
Output
................................................................................................................................. 5-1
Thermocouple
Stuck
in
Wire Clamp Tube ............................................................................... 5-1
Section III. Repair Service .............................................................................................................. 5-2
Technical
Assistance
................................................................................................................ 5-2
Telephone
Service
............................................................................................................. 5-2
Factory
Service
Repair
...................................................................................................... 5-2
ILLUSTRATIONS
Figure Title
Page
1-1
Front and Back Picture of TCW ........................................................................................ 1-2
2-1
TCW Schematic, Sheet 2, Power Connections ................................................................. 2-2
2-2
Wire Clamp Jaw Assembly ............................................................................................... 2-4
3-1
Thermocouple Wire Insertion Procedure .......................................................................... 3-1