background image

INSTALLATION AND OPERATION MANUAL | CUL11 CONTROL UNIT

10

10

FAULTS AND RECOMMENDATIONS ON ThEIR ELIMINATION

the working area. While operating the leveller, monitor all movements of the leveller. Never 

touch moving parts of the leveller. No one should be in the working area of leveller.

Turn the on-off switch 

(

fig. 

1) to the 

I

 position (‘

ON

’ position) to apply the supply voltage to 

the control unit module.

Loading platform control:

• 

press and hold 

 control button 

2

fig. 

1) to lift the platform. When lifting is completed, 

release 

 button and the platform will stop.

• 

after releasing 

 button press and hold 

 button 

3

(

fig. 

1) for 2 seconds.  

The lip will extend.

Control of 

 button will be allowed only after control of 

 button for more than 

2 seconds. If 

 button is pressed after more than 2 seconds since releasing 

 

button, the platform will start lowering automatically. In this case press 

 button 

again for at least 2 seconds for the ramp to restart extension.

 button running time (holding)—60 seconds. 

 button running time (holding)—40 seconds.

• 

after the required lip extension, depress 

 button and after 2 seconds dock leveller 

starts automatically lowering in the intermediate position to the vehicle loading level 

(floating position—platform follows the movements of vehicle floor).

Returning the leveller to the initial position:

• 

in order to return the leveller to the initial position press and hold 

 control button 

2

 

(

fig. 

1) until the leveller lifts and the lip returns into the initial position (retracts back).

• 

release 

 button and after 2 seconds the leveller automatically lowers into the initial 

position.

• 

switch the on-off switch 

1

 (

fig. 

1) to ‘

0

’ position (‘

OFF

’ position).

The scheduled maintenance of the control unit should be performed as a part of loading equip-

ment service works in strict compliance with the current regulations.

7. 

FAULTS AND RECOMMENDATIONS ON ThEIR 

ELIMINATION

Fault

Fault

Possible cause

Possible cause

Recommendations

Recommendations

After turning the 

switch 

1

 (

fig. 

1) into 

position, 

LED 4 

does not light up

No supply voltage

Check the mains voltage. Make sure that the 

control unit is connected to the mains (section 4 

‘Electric module’). Make sure and replace, if 

necessary, the fuses. Check that the jumper is 

set at 

OUT

  + 24 V and 

IN

  +  24 V contacts of J5 

connector. Check that 

LED 4

 is connected

After turning the 

switch 

1

 in 

I

 position, 

LED 4

 flashes rapidly

Incorrect mains 

connection or low 

supply voltage

Check the mains voltage. Check that all wires 

of power cable are connected to the unit (no 

broken wires). Switch wires for power cable 

connection, for example, at 

L1

 and 

L2

 contacts 

of 

J1

 connector (ensure the correct phase 

sequence)

After turning the 

switch 

1

 in 

I

 position, 

LED 4

 flashes rarely. 

hL3

 

LED

 lights up

No connection 

of valves (valve)

Ensure that valves of the hydraulic unit are 

connected

Содержание CUL11

Страница 1: ...CONNECTION AND OPERATIONAL MANUAL Control unit CUL11 English 2020 www alutech group com ...

Страница 2: ......

Страница 3: ...LC reserves the right to change this manual without giving prior notice to customers buyers 2020 ALUTECH Door Systems CONTENT 1 General information and safety measures 3 2 Product description 4 3 Technical specifications 5 4 Electric module 5 5 Operation test and commissioning 8 6 Operation 9 7 Faults and recommendations on their elimination 10 8 Storage transportation and disposal 11 9 Warranty l...

Страница 4: ......

Страница 5: ...th this require ment can lead to product damage cause its malfunction fire and other hazardous situations When installing and operating there should be no foreign objects or liquids inside the product otherwise disconnect the product from mains supply and contact the service department Op erating the product in this state is unsafe The control unit is to be installed with cable glands downward to ...

Страница 6: ... should be considered as an example as the place of installation can differ The task of the installer is to make the most appropriate decision The installer is responsible for work on the entire system In his work he should observe the cur rent regulations and standards e g DIN 1986 EN 12050 EN 1398 He is also responsible for main tenance of technical documentation of the entire system that is sup...

Страница 7: ...ected fig 2 is located inside the control unit List of module elements Element Element Description Description FU1 T10А500V fuses CAUTION Use quartz sand filled fuses FU2 FU3 FU4 T2А500V fuse CAUTION Use quartz sand filled fuse FU5 T3 15А250V fuses FU6 FU7 HL1 LED indicating the operation of control buttons 2 and 3 fig 1 Lights up when the control button is pressed HL2 LED indicating the electric ...

Страница 8: ...ff and control unit does not operate For control unit operation OUT 24 V and IN 24 V contacts should be closed NC J8 Connector for connection of hydraulic unit valves fig 6 and door position sensor fig 8 If the sensor is triggered the electric motor of hydraulic unit turns off and the dock leveller starts lowering J9 Connector for connection of the jumper to select an output type of door position ...

Страница 9: ...L2 L1 PE PE J3 BU GY BK BN 1 3 5 2 4 6 YE GN Figure 2 Electronic module J3 J1 J2 HPT OUT N L3 L2 L1 PE PE HPT IN J6 3 400V J4 N LL LAMP FU7 FU6 FU5 3 T3 15A250V FU3 FU1 FU2 3 T10A500V 24V KEY4 LED 24V 24V KEY2 24V KEY3 KEY1 J10 VAL2 VAL1 24V GND GND GND VAL3 DAT J8 HL7 HL6 HL5 HL4 2 6A 3 2A 3 8A 4 4A 5A 5 6A 6 2A 6 8A 7 4A 8A 8 6A 9 2A J12 J5 W V U MOTOR IN OUT 24V LED J13 HL1 HL2 HL3 NC NO PNP NP...

Страница 10: ...VAL3 DAT J8 V1 V2 24V KEY4 LED 24V 24V KEY2 24V KEY3 KEY1 LED NO NO RD BU J10 VAL2 VAL1 24 GND GND GND VAL3 DAT J8 PNP NC BN BK BU PNP NPN J9 NO NC J13 VAL2 VAL1 24 GND GND GND VAL3 DAT J8 NC PNP NPN J9 NO NC J13 VAL2 VAL1 24 GND GND GND VAL3 DAT NC PNP NPN J9 NO NC J13 A B C Figure 6 Valves connection Figure 7 Connection of control buttons and LED fig 1 J4 N LL LAMP 230V max100W J5 J3 W V U PE PE...

Страница 11: ...as performed any first action control button is pressed door position sensor is activated and switches off when the power is turned off If the lamp does not light up then it is not connected or has failed If the lamp stops lighting during platform operation the fault is detected section 7 Faults and recommendations on their elimination 6 After successful completion of trial cycles the leveller sho...

Страница 12: ...position in order to return the leveller to the initial position press and hold control button 2 fig 1 until the leveller lifts and the lip returns into the initial position retracts back release button and after 2 seconds the leveller automatically lowers into the initial position switch the on off switch 1 fig 1 to 0 position OFF position The scheduled maintenance of the control unit should be p...

Страница 13: ...f the door position sensor is connected check whether the door is open Make sure that the sensor is connected and operational check the state change of sensor LED LED goes dim or lights up when the sensor is triggered Check the setting of jumpers in J9 and J13 connectors When pressing or button HL1 LED does not light up the dock leveller does not move Control buttons are not connected or failed Ma...

Страница 14: ...er or from the date of manufacture if the date of delivery is unknown 3 Manufacturing faults that occur during the warranty period are eliminated by the service department that performs warranty maintenance Note parts replaced under the warranty become the property of the service department that performed the product repair 4 Warranty on the product is not valid in the following cases violation of...

Страница 15: ...le for the installation signature print name Consumer Customer has verified the completion agreed and accepted warranty conditions and terms and has no claims against the product appearance The product is installed and ad justed in accordance with the established requirements and qualified for operation Consumer has been provided with information on existing hazards and risks as well as rules on o...

Страница 16: ...ble for the repair signature _________________________________________________ print name Repair contractor information Repair operations list Date of repair Signature of the person L S responsible for the repair signature _________________________________________________ print name Repair contractor information Repair operations list Date of repair Signature of the person L S responsible for the ...

Страница 17: ...INSTALLATION AND OPERATION MANUAL CUL11 CONTROL UNIT 15 15 SPECIAL NOTES ...

Страница 18: ......

Страница 19: ......

Страница 20: ...Арт R7090139 04 2019 10 Selitskogo str 220075 Minsk Republic of Belarus Tel 375 17 330 11 00 Fax 375 17 330 11 01 www alutech group com ...

Отзывы: