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INSTALLATION AND OPERATION MANUAL | CUL11 CONTROL UNIT

11

11

STORAGE, TRANSPORTATION AND DISPOSAL

Fault

Fault

Possible cause

Possible cause

Recommendations

Recommendations

After pressing 

 

button, the leveller 

does not lift, LED 4 starts 

flashing rarely. 

hL2

 

LED

 

lights up

Electric motor 

is not connected 

or connected 

incorrectly

Make sure the electric motor connections are 

correct. Ensure that all cable wires are connected 

in 

J5

 connector of the unit and contacts of the 

electric motor

The operation of the 

dock leveller stops and 

LED 4 flashes rarely. 

hL2

 

LED

 lights up. Light 

lamp (if connected) 

goes dim

Overload protection 

in electric motor 

is triggered

Set the jumper of 

J12

 connector in the required 

current value (section 4 'Electronic module'). 

Check connection of the electric motor

After pressing 

 

button, the leveller 

does not lift, the sound 

of the motor operation 

is heard

Incorrect 

connection 

of electric motor

Switch wires for electric motor connection, for 

example, at 

W

 and 

V

 contacts of 

J5

 connector

After pressing 

 

button, the leveller 

does not lift, but the 

ramp starts extending

Incorrect 

connection 

of valves

Correctly connect valves to 

VAL1

 and 

VAL2

 

contacts of 

J8

 connector according to the 

operation logic (see table on page 11)

After pressing 

 

button, the dock leveller 

does not lift or stops 

while moving and 

automatically lowers. 

hL4

 

LED

 lights up

Door position 

sensor is triggered

If the door position sensor is connected, check 

whether the door is open. Make sure that the 

sensor is connected and operational (check the 

state change of sensor 

LED

LED

 goes dim or 

lights up when the sensor is triggered). Check 

the setting of jumpers in 

J9

 and 

J13

 connectors

When pressing 

 

or 

 button, 

hL1

 

LED

 does not light 

up, the dock leveller 

does not move

Control buttons 

are not connected 

or failed

Make sure that control buttons are connected 

and operational. Make sure that there is no other 

fault (check the indication of other 

LEDs

), which 

blocks the control button operation

 

Y

ATTENTION! 

In the normal operation mode, 

LED 4

 (

fig.

 1) constantly lights up. If after 

powering on the unit LED 4 flashes rapidly or rarely, then the control unit operation is blocked. 

If the fault occurs during the operation of the dock leveller, the dock leveller movement stops 

(no floating position) and control unit operation is blocked. If the light lamp is connected, it 

goes dim.

 

Y

ATTENTION! 

In order to restore the control unit operation after elimination of the fault, it is 

necessary to power on the unit (on-off switch) and briefly press button 

 to lift the leveller. 

In case there is a fault that can’t be eliminated with the help of this manual, please contact 

the service department. To get more information about it, contact the supplier (dealer or the 

company that carried out the installation).

8. 

STORAGE, TRANSPORTATION AND DISPOSAL

The product should be stored in its packaging in closed, dry places. Do not expose to atmos-

pheric precipitation and direct sunlight. Storage period—3 years from the date of manufacture. 

Содержание CUL11

Страница 1: ...CONNECTION AND OPERATIONAL MANUAL Control unit CUL11 English 2020 www alutech group com ...

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Страница 3: ...LC reserves the right to change this manual without giving prior notice to customers buyers 2020 ALUTECH Door Systems CONTENT 1 General information and safety measures 3 2 Product description 4 3 Technical specifications 5 4 Electric module 5 5 Operation test and commissioning 8 6 Operation 9 7 Faults and recommendations on their elimination 10 8 Storage transportation and disposal 11 9 Warranty l...

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Страница 5: ...th this require ment can lead to product damage cause its malfunction fire and other hazardous situations When installing and operating there should be no foreign objects or liquids inside the product otherwise disconnect the product from mains supply and contact the service department Op erating the product in this state is unsafe The control unit is to be installed with cable glands downward to ...

Страница 6: ... should be considered as an example as the place of installation can differ The task of the installer is to make the most appropriate decision The installer is responsible for work on the entire system In his work he should observe the cur rent regulations and standards e g DIN 1986 EN 12050 EN 1398 He is also responsible for main tenance of technical documentation of the entire system that is sup...

Страница 7: ...ected fig 2 is located inside the control unit List of module elements Element Element Description Description FU1 T10А500V fuses CAUTION Use quartz sand filled fuses FU2 FU3 FU4 T2А500V fuse CAUTION Use quartz sand filled fuse FU5 T3 15А250V fuses FU6 FU7 HL1 LED indicating the operation of control buttons 2 and 3 fig 1 Lights up when the control button is pressed HL2 LED indicating the electric ...

Страница 8: ...ff and control unit does not operate For control unit operation OUT 24 V and IN 24 V contacts should be closed NC J8 Connector for connection of hydraulic unit valves fig 6 and door position sensor fig 8 If the sensor is triggered the electric motor of hydraulic unit turns off and the dock leveller starts lowering J9 Connector for connection of the jumper to select an output type of door position ...

Страница 9: ...L2 L1 PE PE J3 BU GY BK BN 1 3 5 2 4 6 YE GN Figure 2 Electronic module J3 J1 J2 HPT OUT N L3 L2 L1 PE PE HPT IN J6 3 400V J4 N LL LAMP FU7 FU6 FU5 3 T3 15A250V FU3 FU1 FU2 3 T10A500V 24V KEY4 LED 24V 24V KEY2 24V KEY3 KEY1 J10 VAL2 VAL1 24V GND GND GND VAL3 DAT J8 HL7 HL6 HL5 HL4 2 6A 3 2A 3 8A 4 4A 5A 5 6A 6 2A 6 8A 7 4A 8A 8 6A 9 2A J12 J5 W V U MOTOR IN OUT 24V LED J13 HL1 HL2 HL3 NC NO PNP NP...

Страница 10: ...VAL3 DAT J8 V1 V2 24V KEY4 LED 24V 24V KEY2 24V KEY3 KEY1 LED NO NO RD BU J10 VAL2 VAL1 24 GND GND GND VAL3 DAT J8 PNP NC BN BK BU PNP NPN J9 NO NC J13 VAL2 VAL1 24 GND GND GND VAL3 DAT J8 NC PNP NPN J9 NO NC J13 VAL2 VAL1 24 GND GND GND VAL3 DAT NC PNP NPN J9 NO NC J13 A B C Figure 6 Valves connection Figure 7 Connection of control buttons and LED fig 1 J4 N LL LAMP 230V max100W J5 J3 W V U PE PE...

Страница 11: ...as performed any first action control button is pressed door position sensor is activated and switches off when the power is turned off If the lamp does not light up then it is not connected or has failed If the lamp stops lighting during platform operation the fault is detected section 7 Faults and recommendations on their elimination 6 After successful completion of trial cycles the leveller sho...

Страница 12: ...position in order to return the leveller to the initial position press and hold control button 2 fig 1 until the leveller lifts and the lip returns into the initial position retracts back release button and after 2 seconds the leveller automatically lowers into the initial position switch the on off switch 1 fig 1 to 0 position OFF position The scheduled maintenance of the control unit should be p...

Страница 13: ...f the door position sensor is connected check whether the door is open Make sure that the sensor is connected and operational check the state change of sensor LED LED goes dim or lights up when the sensor is triggered Check the setting of jumpers in J9 and J13 connectors When pressing or button HL1 LED does not light up the dock leveller does not move Control buttons are not connected or failed Ma...

Страница 14: ...er or from the date of manufacture if the date of delivery is unknown 3 Manufacturing faults that occur during the warranty period are eliminated by the service department that performs warranty maintenance Note parts replaced under the warranty become the property of the service department that performed the product repair 4 Warranty on the product is not valid in the following cases violation of...

Страница 15: ...le for the installation signature print name Consumer Customer has verified the completion agreed and accepted warranty conditions and terms and has no claims against the product appearance The product is installed and ad justed in accordance with the established requirements and qualified for operation Consumer has been provided with information on existing hazards and risks as well as rules on o...

Страница 16: ...ble for the repair signature _________________________________________________ print name Repair contractor information Repair operations list Date of repair Signature of the person L S responsible for the repair signature _________________________________________________ print name Repair contractor information Repair operations list Date of repair Signature of the person L S responsible for the ...

Страница 17: ...INSTALLATION AND OPERATION MANUAL CUL11 CONTROL UNIT 15 15 SPECIAL NOTES ...

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Страница 20: ...Арт R7090139 04 2019 10 Selitskogo str 220075 Minsk Republic of Belarus Tel 375 17 330 11 00 Fax 375 17 330 11 01 www alutech group com ...

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