ALUP Kompressoren SCK 21 Скачать руководство пользователя страница 4

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Transport:

Transport is only allowed with a (fork) lift truck.

General information and safety instructions

General information

These maintenance and operating instructions contain information
necessary for the perfect and troublefree operation of your screw-
type compressor. Thoroughly read these instructions before
commission, because damage caused by improper handling is not
covered by our warranty.

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 Regulations, laws and important information

This compressor has been built in accordance with the EG machine
regulations 98/37/EG. All our specifications about the noise emission
are in accordance with EN ISO 3746 and the EG machine regulation,
chapter I, section 1.5.8 etc., this manual in according to section 1.7.4,
etc.

The machine has been built in accordance with the general technical
rules. Operation can still mean danger for user or others, or even
result in damage to the machine and other values.
The machine may only be used to produce compressed air. Other use
is strictly not allowed.

Neither the manufacturer nor the supplier take the responsibility for
damage caused by other use as to produce compressed air.

THESE BRIEF SAFETY INSTRUCTIONS DO NOT RELIEVE YOU
FROM OBSERVING THE FURTHER DETAILED INSTRUCTIONS!

 

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Sign for instructions which have to be
strictly observed

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 1. Safety instructions

1.1 Safety instructions for personnel and

compressor function

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 The compressor system must only be erected, operated and

maintained by trained 

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 and from the user authorized personnel.

Each authorized person must have read and understood the complete
manual. Unauthorized conversions and modifications which influence
the safety of the compressor are not allowed.

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  In any case all work to be carried out on the compressor is to be

done in cut-off and pressure-relieved condition. The compressor system
is to be protected against unauthorized reconnection.

Attention - caution! The sound absorbing bonnet of the
compressor is part of the protection against accidental
contact and may only be opened upon completion of the
above mentioned measures.

1.2 Safety measures to be taken before

commissioning

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  The allowable compressor room temperature is : +5 °C to +40

°C. The electric connection must only be carried out by an authorized
specialist. Check the correctness of current, voltage and frequency.
The correct supply line is to be dimensioned and protected in
compliance with the electrical data mentioned on page 13.

1.3 Safety measures to be taken during

commissioning

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 Check the maximum oil level at the lower edge of the oil filler

neck (11.1). Fill about 0.2 l. oil into the oil prefill plug of the suction
unit (06). Check the correct direction of rotation (see arrow on the
electric motor). Switch on (and immediately off) for only a very short
(max. 0.5 sec.) time.

1.4 Safety measures for maintenance and

operation

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 All work is to be carried out with the machine at standstill and

pressure-relieved. Switch off the power supply and protect it against
reconnection. Close the shut-off valve to the compressed-air piping
system (or compressed-air receiver tank). Damaging condensate water
in the oil tank (11) should only be checked out in cold condition and
must be drained. Check the oil level only with the compressor in warm
condition.

Attention: all cooler nozzles are to be counterbacked with a
sufficient key; mind not to overturn the cooler connections.

Caution! The compressor system oil tank (11) can be under
residual pressure! Hot and oily compressed air penetrates
when the safety valve (12) is operated! Do not discharge
the compressed-air condensate into the sewage system (refer
to section 3.4).

Содержание SCK 21

Страница 1: ...Ident number 195 02022 BA 101 04 01 03 GB Screw type Compressors SCK 21 SCK 52 Maintenance and Operating Instructions Spare Parts List Quality Assurance DIN ISO 9001 certified...

Страница 2: ......

Страница 3: ...se of this brochure you will find our address telephone number and fax number p In case of further inquiries please specify the data shown on the compressor nameplate electric box back side Validity T...

Страница 4: ...rk to be carried out on the compressor is to be done in cut off and pressure relieved condition The compressor system is to be protected against unauthorized reconnection Attention caution The sound a...

Страница 5: ...in the oil tank 11 The oil leaves the compressor stage 04 mixed with the compressed air The placed according to the regulations safety valve 12 protects the machine against excess pressure The oil wil...

Страница 6: ...d the compressor unit The pipe end of the piping system is to be thoroughly secured In order to avoid that the condensate collected in the compressed air recooler 09 is fed into the piping system or i...

Страница 7: ...key to shut down the compressor via idling for input of codes for acknowledgement of errors INFO Information can be obtained on the set values by pressing several times 1x Cut in pressure bar 2x Cut...

Страница 8: ...ith a lead lag control unit Remote appears in the display Code 21 Maintenance acknowledgement Relaised maintenance can be acknowledged by immediately pressing the ENTER key and after that the O key Co...

Страница 9: ...un for one hour every week in idle mode to prevent corrosion damage 5 5 Direction of rotating refer to section 1 3 F The direction of rotation must comply with the arrow on the electric motor 01 When...

Страница 10: ...the oil filter 15 Warning 12 with flashing red lamp Loosen the oil filter 15 with a strap wrench p order n 180 06075 and remove it Remove residues of the old sealing from the housing Lubricate the sea...

Страница 11: ...once a year Checking dismount the safety valve 12 from the unit and check it in a suitable device If no device is available the safety valve 12 can be checked by us p Remove the residues from the thr...

Страница 12: ...external high pressure source Upper pressure switch point too high Interruption in the control circuit Ambient temperature below 1 C the symbol for temperature flashes Line pressure above upper switc...

Страница 13: ...gnal An operating signal showing whether the main compressor motor is running can be connected to the central controller for example using a floating contact or can also be used for example to control...

Страница 14: ...A gL A A A gL 973 1270 waste air dashboard power supply PG 36 M10 int M10 int compr air outlet fresh air compr air outlet 412 65 677 795 1070 exhaust shaft connection 669 219 4 x M5 int cooling air o...

Страница 15: ...e is to be indicated in any spare parts order The required part number can be defined by the following views 136 00185 136 00064 176 00163 K1 132 00602 132 00603 132 00607 K3 132 00600 132 00602 132 0...

Страница 16: ...87 273 00040 273 00041 213 00490 226 00376 226 00377 120 00110 172 00222 136 00103 137 00462 174 00007 228 00851 228 00852 154 00150 154 00154 172 11102 172 58111 273 01578 273 01579 278 00222 278 002...

Страница 17: ...00 176 00095 131 00301 131 00302 131 00303 131 00304 131 00305 260 00047 174 00013 278 00237 173 00003 278 00277 278 00338 278 00339 163 00009 163 00026 163 00029 163 00044 163 00051 163 00066 163 000...

Страница 18: ...rts Lines and gaskets 173 00199 165 01332 165 04418 167 00077 173 00011 173 00286 173 00039 165 00168 165 00246 167 00077 167 01249 165 83202 165 00017 173 00290 173 00292 173 00107 165 83202 167 0802...

Страница 19: ...19 Spare parts Lines and gaskets 173 00286 165 00331 165 00330 173 08176 173 00291 165 00120 167 00077 165 83202 165 03416 229 00038 229 00039 167 00077 165 83202 173 00288 173 00289 165 83202...

Страница 20: ...20 Spare parts Suction control and temperature control 173 04001 173 04003 165 15101 172 00222 273 02055 212 00211 212 00210 212 00211 212 00213...

Страница 21: ...parts Separator box 172 01017 172 01036 273 00552 273 01529 167 02228 167 03036 169 02110 169 02250 165 00015 165 00247 165 00329 273 00578 273 00579 165 00449 273 02513 273 04018 172 11102 172 58111...

Страница 22: ...00603 Power relais 52 132 00607 Power relais 52 132 05001 Relais option 21 26 31 42 52 136 00064 Emergency button 21 26 31 42 52 136 00103 Temperature sensor 21 26 31 42 52 136 00120 Pressure sensor 2...

Страница 23: ...al oil separator 42 52 167 08026 Oil separator 21 26 31 42 52 169 02110 Injection nozzle 21 26 31 169 02250 Injection nozzle 42 52 172 00222 Oil filter cartridge 21 26 31 42 52 172 01017 Oil separator...

Страница 24: ...alve service kit 21 26 31 42 52 212 00211 Suction control service kit 21 26 31 42 52 212 00213 Temperature control service kit 21 26 31 42 52 212 00215 Minimum pressure valve service kit 21 26 31 42 5...

Страница 25: ...1 273 01579 Separator box 42 52 273 01852 Temperature control unit 21 26 31 42 52 273 02055 Temperature control housing 21 26 31 42 52 273 02513 Non return valve set 21 26 31 42 52 273 04018 Minimum p...

Страница 26: ...26 Operating Date Servicing work completed Name Signature hours Services completed...

Страница 27: ......

Страница 28: ...28 ALUP Kompressoren GmbH Postfach 1161 D 73253 K ngen Adolf Ehmann Str 2 D 73257 K ngen Phone 49 0 1 80 5 25 87 00 Fax 49 0 1 80 5 25 87 01 E mail service alup com Internet www alup com...

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