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B.

Adjust the input simulator to the values of current shown below and observe the display.
The values shown for % open at each current input should now be calibrated to those
shown in the table within a range of +/- 0.50 %.

  8 milliamperes

25%

12 milliamperes

50%

16 milliamperes

75%

20 milliamperes

      100%

C.

Measure the 24 volt power supply current to the AGV5 valve with the valve 100% open.
The current from the power supply should be 2.25 amperes or less.

4.0  REPLACEMENT OF THE PRESSURE TRANSDUCERS

4.1 Replacement of pressure transducer (27a) can be performed in the field under the direction

of the distributor or Altronic personnel.  The transducer (27a) is supplied in a kit (27) which
includes all of the necessary parts.

NOTE:  When repairing or updating existing AGV5

units with S/N 1400 or lower, the obsolete pressure transducer and transducer housing
as well as the PCB assembly MUST be replaced.  The obsolete pressure transducer is
identified by the presence of four wires rather than three.  The obsolete transducer has
a white wire in addition to the normal black, red and green wires currently used.  The
new pressure transducer and housing assembly with all of the required hardware is
available and comes completely assembled under kit part number 820022 (FIG.1B, 19).

A.

Remove the cover from the AGV5 housing by unscrewing it.  See fig. 1A.  Use a spanner
wrench or leather strap wrench to grip the cover.

B.

Examine and make notes of the AGV electronic board assembly (1a) which show the wire
routing and orientations.

Содержание AGV5 Series

Страница 1: ...E AGV5 1 AGV5 1A AGV5 2 AGV5 2A IMPORTANT SAFETY NOTICE PROPER INSTALLATION MAINTENANCE REPAIR AND OPERATION OF THIS EQUIPMENT IS ESSENTIAL THE RECOMMENDED PRACTICES CONTAINED HEREIN SHOULD BE FOLLOWE...

Страница 2: ...SERVICE MANUAL SECTION ITEM PAGE 1 0 VALVE SERVICE AND REPAIR MANUAL OVERVIEW 3 2 0 PARTS IDENTIFICATION 5 3 0 REPLACEMENT OR UPDATE OF PCB ASSEMBLY 13 4 0 REPLACEMENT OF THE PRESSURE TRANSDUCER 17 5...

Страница 3: ...g To facilitate troubleshooting and to establish service schedules a maintenance log should be kept on the valve Calibration Calibration of the AGV5 is performed in a controlled environment before shi...

Страница 4: ...FIG 1A PART IDENTIFICATION WHITE GREEN COVER CONTROL HOUSING ASSEMBLY ACTUATOR ASSEMBLY PORT ASSEMBLY TERMINAL WIRING TOP VIEW 0 GREEN...

Страница 5: ...ION 1 1 881002 KT PCB Field Retrofit Kit 1a 1 872005 PCB Assem bly Logic 1b 1 810114 Bushing Magnet 1c 1 810112 Assembly Magnet Holder 1d 4 801008 W asher Flat 4 1e 4 801009 W asher Lock 4 1f 4 801010...

Страница 6: ...FIG 1 B PART IDENTIFICATION NOTE DRAWING SHOWS CURRENT CONFIGURATION OF VALVE SOME MINOR DIFFERENCES MAY EXIST ON OLDER UNITS PRIOR TO S N 2001...

Страница 7: ...f 1 810036 O ring 2g 1 810037 O ring 2h 1 810027 O ring 2i 1 810025 O ring 2j 1 810031 O ring 2k 1 803020 O ring Lube 3 3 801018 Screw 10 32 4 1 50303076 Valve Seat Primary 5 1 50303086 Valve Seat Sec...

Страница 8: ...FIG 1C PART IDENTIFICATION ACTUATOR HOUSING MAGNET ASSEMBLY POPPET ASSEMBLY...

Страница 9: ...4 801009 W asher Lock 4 1f 4 801010 Screw 4 40 2 1 820020 Valve Repair Kit 2a 1 810033 O ring 2b 1 810038 O ring 2c 1 810035 O ring 2d 2 810023 O ring 2e 1 810024 O ring 2f 1 810036 O ring 2g 1 81003...

Страница 10: ...RT IDENTIFICATION NOTE FOR UPDATE KIT 820022 IT 19 ALL COMPONENTS SHOWN COME PREASSEMBLED AND TESTED 820022 KIT ALSO INCLUDES A SPECIAL MAGNET HOLDER ASSEMBLY WITH A 10 32 THREAD TO FIT VALVES BELOW S...

Страница 11: ...1010 Screw 4 40 2 1 820020 Valve Repair Kit 2a 1 810033 O ring 2b 1 810038 O ring 2c 1 810035 O ring 2d 2 810023 O ring 2e 1 810024 O ring 2f 1 810036 O ring 2g 1 810037 O ring 2h 1 810027 O ring 2i 1...

Страница 12: ...4 20 mA OUTPUT 1 4 20mA SIMULATOR i I A B C D E F G H J K L AGVS DIRECT ACTING GAS VALVE 19 36 VDC POWER 19 36 VDC RETURN _ 19 36 VDC RETURN 4 20 POSITION OUT 4 20 PRESSURE OUT 6 SERIAL RS485 _ SERIAL...

Страница 13: ...to grip the cover C Remove the old PCB assembly 1a by removing the four Phillips headscrews 1f which secure it to the pressure transducer housing base 19 With the PCB assembly 1a loose locate the thr...

Страница 14: ...O rings 2c and 2f in place under the pressure transducer housing assembly 19 Tighten the six Allen screws 26 to 18 20 inch pounds in order to hold the transducer housing assembly 19 to the control ho...

Страница 15: ...op line of the display indicates that the valve is operating in the position control mode and the desired set point from the simulator is for a 100 open condition The XXX XX value is the valve positio...

Страница 16: ...oltage representing the maximum open position of the valve or 100 open Recall the value read and recorded in section 3 5 step C This value minus 50 millivolts should be used for the MAXPOS value The 5...

Страница 17: ...plied in a kit 27 which includes all of the necessary parts NOTE When repairing or updating existing AGV5 units with S N 1400 or lower the obsolete pressure transducer and transducer housing as well a...

Страница 18: ...transducer housing K Attach the wiring to the PCB assembly 1a in the proper orientation 5 0 AGV5 PRESSURE TEST 5 1 After repair and before returning an AGV5 valve to service the valve assembly must be...

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