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5 Maintenance

Alpha Technologies

5.5 Configuring the Input/Output Voltage (Continued)

5.5.2: CFR 5000RM

Procedure:

Step 1: Reconfigure the Main Board

Turn off all loads. Make sure the Input and Battery circuit breakers on the rear panel

are switched off.

Remove the top panel.

Find the main board, labeled as 700–255–xx, on the top right hand side of the

interior when you are facing the rear panel.

Reconfigure the DIP switches and the jumpers according to the table printed on the

main board (see the diagram in Section 5.5.1, Step 1).

Main Board Reconfiguration Finished. Go to Step 2.

Rear P

anel

700-255-xx

Board

Содержание CFR 5000

Страница 1: ...CFR 5000 5000RM Uninterruptible Power Supplies From Alpha Technologies Operator s Manual...

Страница 2: ...Operator s Manual CFR 5000 CFR 5000RM Uninterruptible Power Supplies Alpha Technologies...

Страница 3: ...sed in a commercial environment If there is interference to radio or TV reception which is determined by switching it on and off relocate the equipment or use an electrical circuit other than the one...

Страница 4: ...he load s is compatible with the unit s output Also see the line voltage and current is compatible with theunit sinputrequirements The unit should be installed on a dedicated circuit Wiring should be...

Страница 5: ...e quired When batteries are in storage charge them at least once every three months for optimum performance and to extend their lifetime Always replace batteries with ones of identical type and rating...

Страница 6: ...eration 27 3 1 Turning On the Unit 28 3 2 Turning Off the Unit 29 3 3 Testing the Unit 30 3 4 Troubleshooting With the SID 31 3 5 Controlling the Unit With the Standard Interface Device SID 32 4 Commu...

Страница 7: ...section introduces you to the CFR 5000 and CFR 5000RM UPS s The CFR series many advantages Section 1 1 An unpacking and inspection checklist Section 1 2 An tour of the units their connectors switches...

Страница 8: ...erro resonant transformer provides non degradable spike and surge protection Extended Backup Capability Alpha s EBP Series external battery packs extends backup time during power outages Installing th...

Страница 9: ...turn the unit for servicing pack it in the original shipping container Alpha is not responsible for damage caused by the improper packagingofreturnedunits Read This Manual Before installation become f...

Страница 10: ..._______________________________ Fax ____________________________________ E Mail ___________________________________ For emergency technical support 7 days a week 24 hours a day call USA 1 800 863 3364...

Страница 11: ...the Standard Interface Dis play SID Section 3 5 or the optional Intelligent Interface Device IID Alpha manual 018 029 B0 001 Cover The cover can be removed to allow access to the unit s interior in or...

Страница 12: ...the Standard Interface Display SID Section 3 5 or the optional Intelligent Interface Device IID Alpha manual 018 029 B0 001 Fans These four fans cool the unit They must not be blocked ALARM OFF MANUAL...

Страница 13: ...r Panels CFR 5000RM Fans These fans cool the unit They must not be blocked Output Connector These plates are the unit s output power con nector It is factory configured to your specifi cations See Sec...

Страница 14: ...ngle point ground connec tion Always follow your local electrical code for correct grounding This connector grounds the external EBP battery packs to the unit Battery Circuit Breaker This protects the...

Страница 15: ...B 9 port provides dry contact status monitoring and output shutdown capability via LAN communication Section 2 7 External IID An external IID plugs into this connector for remote control and monitorin...

Страница 16: ...ack and install the unit Section 2 2 How to connect the unit to the loads and the line Section 2 3 How to connect the external battery packs Section 2 4 How to connect the external alarm port Section...

Страница 17: ...know a UPS is in the building Label the service panel s to identify the circuit s supplying and being supplied by theunit 2 1 2 Grounding Utility Line All wiring should be done only by qualified pers...

Страница 18: ...rical code when installing or sizing circuit breakers 2 1 3 Standby Generator The unit has frequency sense circuits for operation with most standby generators Use a generator equipped with electronic...

Страница 19: ...ench Procedure 1 The unit is shipped attached to a pallet Use a forklift or pallet jack to transport the unit and pallet to the installation site 2 Remove the packing from around the unit Unbolt the u...

Страница 20: ...angerous voltages inside the unit when the cover is removed 2 When removing or attaching the cover do not let it touch the battery terminals battery wires or other internal components 7 Reattach the c...

Страница 21: ...225 lbs 102 kg Screwdriver or power screwdriver with a Philips bit Procedure 1 The unit is shipped attached to a pallet Use a forklift to transport the unit and pallet to the installation site 2 Unscr...

Страница 22: ...the unit s AC line cord into the receptacle Figure 2 1 3 If used plug in an external battery pack Section 2 4 TIP The rackmount unit has no internal batteries It uses an external battery pack 4 Switch...

Страница 23: ...Pounds 2 3Nm Switch on the utility circuit breaker supplying power to the unit Make sure the unit has been wired correctly by measuring the voltages at the terminal block Switch off the circuit breake...

Страница 24: ...nd frequency ratings for the unit as shown on the nameplate Figure 2 4 Output Terminal Block Wiring TIP Over current protection for theAC output circuit must be provided when the unit is installed y c...

Страница 25: ...a battery s voltage varies more than 0 3 VDC from the others do not use it Tools and Materials Required DC voltmeter Phillipsscrewdriver Procedure 1 Verify the battery circuit breaker is switched off...

Страница 26: ...ation 20 Alpha Technologies 2 4 Connecting the External Battery Pack Continued Figure 2 6 Connecting an External Battery Pack to the 5000 4 5 2 Figure 2 5 Connecting an External Battery Pack to the 50...

Страница 27: ...ecommended The connecting cable can be twisted or shielded wire not more than 100 ft long The contacts must be shorted for at least 1 5 seconds with unit shutdown about 2 seconds aftertheshortingstart...

Страница 28: ...egative ground the factory default Connecting Units With an SID Display Panel It uses a basic 3 wire line with software handshaking XON XOFF Figure 2 8 shows how to connect the RS 232 port to a standa...

Страница 29: ...ection to the unit s mi croprocessor shuts down the unit s output The shutdown delay duration and recovery is con trolled via RS 232 commands Section 4 5 Figure 2 9 Wiring the LAN Port 8 7 6 5 4 3 2 1...

Страница 30: ...are two ways to calculate the current drawn by the loads measuring or displaying the output current 230 VAC 120 VAC 120 or 88 VAC 208 VAC 240 VAC L1 NEUTRAL NEUTRAL FERRO TRANSFORMER 240 or 208 VAC 3...

Страница 31: ...the rated output current for the L1 winding For the L2 winding of the transformer measure the currents at points B and D where B is the total current drawn by all of the 240V loads connected to the re...

Страница 32: ...is the sum of Output Currents 1 and 2 3 The current in Winding 2 is Output Current 2 The Overload LED will flash if the total current in either winding exceeds its maximum rating or if the total outp...

Страница 33: ...to operate the CFR 5000 and CFR 5000RM UPS s How to turn the unit on and off Sections 3 1 3 2 How to start the unit s self test Section 3 3 How to troubleshoot the unit with the SID Section 3 4 How to...

Страница 34: ...y circuit breakers 2 Switch on The utility panel s main breaker The breaker supplying power to the unit 3 Switch on the input circuit breaker The display panel s Line Present LED turns on to show the...

Страница 35: ...ility circuit breaker DANGER During servicing place a warning notice on the circuit breaker supplying the unit Shutdown Finished Cold Start Procedure This starts the unit with battery power when line...

Страница 36: ...Present LED must be on Procedure 1 Press the Manual Start button down for 5 seconds During the test the Test Line Present and Line Failure LEDs are on for about one minute 2 If a fault is found the un...

Страница 37: ...s a l F g n i h s a l F g n i h s a l F g n i h s a l F g n i h s a l F h g i h e g a t l o v t u p t u O s e i g o l o n h c e T a h p l A t c a t n o C 0 5 0 5 0 5 0 5 0 5 N ON ON ON ON O e r u l i...

Страница 38: ...than 10 or less than 20 of nominal voltage The line frequency is outside of 3Hz of the nominal frequency The unit is providing backup battery power to the loads TIP Also see Low Battery Warning and Lo...

Страница 39: ...onizing its output with the input before starting Line Present operation This takes about 15 seconds Push Buttons Alarm Off This turns off most audible alarms It stays off until another alarm occurs T...

Страница 40: ...LED is on if The output exceeds the unit s maximum rating The output exceeds either of the transformer output winding ratings Section 2 8 WARNING Do not run the unit when it is overloaded Damage to th...

Страница 41: ...ction 4 1 How to understand and use the opening menu Section 4 2 A description of the menu tree Section 4 3 Descriptions of the system input and output and battery parameters menus Section 4 4 Descrip...

Страница 42: ...Com 1 is used and the unit is called CFR Procedure 1 The path is Start Programs Accesso ries Communications HyperTerminal 2 Click on the Hypertrm exe icon The Connection Description screen appears Fig...

Страница 43: ...erminal Set Up Finished Figure 4 4 Opening Menu in CFR Screen ALPHA TECHNOLOGIES CFR OPENING MENU 1 SYSTEM PARAMETERS 2 INPUT PARAMETERS 3 OUTPUT PARAMETERS 4 BATTERY PARAMETERS 5 USER PARAMETERS 6 NO...

Страница 44: ...ect changes in the unit s status To update it type in the number and press Enter For many functions you need to enter a password The factory set password is 1111 If you change the password Item 58 mak...

Страница 45: ...n e e r c S n o s w o h S n e e r c S n o s w o h S n e e r c S n o s w o h S n e e r c S n o s w o h S n e e r c S n o s w o h S e s u a C e s u a C e s u a C e s u a C e s u a C y r e t t a B w o L...

Страница 46: ...c a t n o C t l u a f a s a h t i n u e h T y c n e g r e m E y c n e g r e m E y c n e g r e m E y c n e g r e m E y c n e g r e m E f f O r e w o P F F O P Y C N G M E F F O P Y C N G M E F F O P Y...

Страница 47: ...rrent Charger Status Temperature 5 User Parameters 50 Output Shutdown Setup 52 External Modem Setup 53 Set Test Start DD HH MM 00 00 00 55 Set Test Frequency off 56 Transmit UnsolicitedAlarms 58 Set U...

Страница 48: ...n I s r e t e m a r a P t u p n I e g a t l o V e g a t l o V e g a t l o V e g a t l o V e g a t l o V s t l o V X X X e g a t l o v s e n i l e h T t n e r r u C t n e r r u C t n e r r u C t n e r...

Страница 49: ...e g a t l o v L d n a N n e e w t e b e n o d s i t n e m e r u s a e m t i n u e h t f o e d i s C A V 0 4 2 r o 8 0 2 e h t r o f e g a t l o v t u p t u o S M R e u r t e h t s i 2 e g a t l o v t...

Страница 50: ...g r a h c s i h t n i d e d u l c n i s i e g a t l o v r i e h t d e h c a t t a e r a s k c a p y r e t t a b l a n r e t x e f I t n e m e r u s a e m t n e r r u C t n e r r u C t n e r r u C t n...

Страница 51: ...i t c e S 2 52 52 52 52 5 l a n r e t x E p u t e S m e d o M n i d e n i a l p x e s i e s u s u n e m s i h T t i n u e h t o t m e d o m l a n r e t x e n a t c e n n o c o t u o y s w o l l a s i...

Страница 52: ...r e t e m a r a P r e s U d e u n i t n o C s r e t e m a r a P r e s U d e u n i t n o C s r e t e m a r a P r e s U d e u n i t n o C s r e t e m a r a P r e s U 6 56 56 56 56 5 t i m s n a r T d e...

Страница 53: ...r p s i e n i l e h t n e h w y l n o s e m u s e r t u p t u o e h t S E Y o t t e s f I r o t n e s e r p t o n s i e n i l e h t f I d e h s i n i f s i n w o d t u h s e h t r e t f a s e m u s e...

Страница 54: ...e g n a h c s u t a t s s t i n u e h t s e g a s s e m e h t e r a g n i w o l l o f e h T p u r e w o P 0 0 0 S P U e c n a r e l o t f o t u o t u p n I 1 0 0 S P U t u o k c a l b t u p n I 2 0 0...

Страница 55: ...a 5 75 75 75 75 7 i H t c e t e D w o l S f e R e c n a b r u t s i d e n i l e d u t i l p m a h g i h w o l s a o t e v i t i s n e s e r o m t i n u e h t s e k a m s i h t g n i s a e r c n I y b...

Страница 56: ...al up the CFR for remote monitoring or control Once connected all RS 232 menus are accessible Equipment and Settings Equipment An external modem US Robotics Sportster 1200 9600 19 2K or 28 8K baud or...

Страница 57: ...e not using a US Robotics Sportster set Custom Init cmd Item 527 to the values your modem uses Step 2 Connect and Configure the Modem 3 iv If you have more than one unit set the Location ID Item 526 t...

Страница 58: ...S h c t i w S P I D m e d o M s g n i t t e S h c t i w S P I D m e d o M s g n i t t e S h c t i w S P I D m e d o M s g n i t t e S h c t i w S P I D m e d o M s g n i t t e S h c t i w S P I D m e...

Страница 59: ...data all the time I0 Disable software data flow control no Xon Xoff flow control B1 Set the RS 232 serial port rate to fixed set modem to detect the AT command baud rate and maintain it The first thre...

Страница 60: ...e After starting one of the modem options This guarantees the modem is initialized before sending out the first automatic alarm If initalization fails the CFR assumes the modem is on line sends an esc...

Страница 61: ...is when the modem replies with a connect message in less than 60 seconds The CFR stores alarm messages in a buffer that holds up to 7 messages When the modem is operating it sends the alarms out in th...

Страница 62: ...o i t c a t a h w s e i f i c e p s u n e m s i h T e r a s n o i t c a e l b i s s o p e e r h t t n e v e e h t e r o n g i n o i t c a o n e k a T E N O N t n e v e e h t t r o p e r d n a r e b m...

Страница 63: ...2 5 2 l a i D t e S r e b m u N e n o h P e n o h p e h t n e h t d n a T D T A h t i w t r a t s d l u o h s g n i r t s e h T r e b m u n e n o h p 2 l a i D e h t s t e s s i h T s n o i t c u r t...

Страница 64: ...battery backup time Section 5 1 How to troubleshoot the unit Section 5 2 How to return the unit to Alpha for repair Section 5 3 How to replace the CFR 5000 s internal batteries Section 5 4 How to chan...

Страница 65: ...test so the batteries are fully charged Do a self test first Section 3 3 If it passes do this test If it doesn t find out why before proceeding For reference compare your measured time to the times li...

Страница 66: ...backup power may increase by up to 20 Once at this peak they slowly loose capacity and eventually cannot provide backup power m o t p m y S m o t p m y S m o t p m y S m o t p m y S m o t p m y S e s...

Страница 67: ...r o h g i h o o t e g a t l o v e n i L e z i l i b a t s o t e g a t l o v r o f t i a W n o i t a z i n o r h c n y s n i s i t i n U e d o m e t u n i m 1 t u o b a t i a W n o D E L e c i v r e S...

Страница 68: ...d e t i n U s e t a t S d e t i n U s e t a t S d e t i n U s e t a t S d e t i n U 0 6 3 2 7 4 6 0 6 3 a d a n a C 6 7 4 1 0 3 4 4 0 6 m o d g n i K d e t i n U 0 1 1 2 2 4 9 7 2 1 4 4 y n a m r e G...

Страница 69: ...all loads 4 If an external battery pack is connected dis connect it 5 Loosen the two Phillips screws on the front panel 6 Carefully pull the lower part of the front panel away from the unit and then l...

Страница 70: ...ltage by 3 The voltage should be between 54 VDC to 57 VDC If it is switch off the Input circuit breaker and disconnect the utility line If it is not the charger is faulty ContactAlpha Technologies cus...

Страница 71: ...traps first and attach them last to reduce the chance of sparking 1 Disconnect 1 The copper straps 2 Thebatteryconnectionwires 3 Thein linefuse 5 4 Replacing the Internal Batteries Continued Red Batte...

Страница 72: ...ry retaining bars and remove them Remove the top batteries first then the bottom two batteries 3 Starting at the bottom install the new batteries 4 Reinstall the battery retaining bars 5 Rewire the ba...

Страница 73: ...before starting this procedure Tools and Materials Required If reconfiguring from 208 240 VAC to 120 VAC the 30 Amp input circuit breaker must be replaced with a 50 Amp circuit breaker Contact Alpha T...

Страница 74: ...put Terminal Block 1 Find the input terminal block which is on the right hand side of the unit when you are facing the batteries 2 On the side of the battery compartment is a chart showing how to conf...

Страница 75: ...nectors as shown in the diagram below Ground Stud 120 VAC Neutral 208 VAC 240 VAC 2 Wire the output connector s to the output voltage you need 3 Reattach the cover and the front panel 4 Turn on the un...

Страница 76: ...uit breakers on the rear panel are switched off 2 Remove the top panel 3 Find the main board labeled as 700 255 xx on the top right hand side of the interior when you are facing the rear panel 4 Recon...

Страница 77: ...which is mounted in front of the main board as you are facing the rear panel Rear Panel Input Terminal Block 2 If needed configure the terminal block to the input voltage you are using as shown below...

Страница 78: ...2 3 4 1 2 3 4 120 VAC Output Transformer This Way 208 VAC Output 240 VAC Output 120 N 120 N 120 N 208 240 To Output Receptacles To Output Receptacles Rear Panel This Way 2 If needed configure the out...

Страница 79: ...5 2 1 5 2 1 5 2 1 5 2 2 6 2 2 6 2 2 6 2 2 6 2 2 6 3 3 7 3 3 7 3 3 7 3 3 7 3 3 7 5 4 8 5 4 8 5 4 8 5 4 8 5 4 8 8 5 9 8 5 9 8 5 9 8 5 9 8 5 9 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 4 3 3 0 4 3 3 0 4 3 3 0 4 3...

Страница 80: ...t l o V t u p n I n o i t a i r a V e g a t l o V t u p n I C A V 0 1 o t 0 2 z H y c n e u q e r F t u p t u O z H y c n e u q e r F t u p t u O z H y c n e u q e r F t u p t u O z H y c n e u q e r...

Страница 81: ...R 5000RM Alarms On Display Panel 32 34 Alarms RS 232 39 40 Battery Backup Time Measuring 59 Battery Charger Test 64 Battery Circuit Breaker 8 Changing Input Output Voltage 67 72 Computer Connection an...

Страница 82: ...ith 30 Troubleshooting With 31 Using 32 34 E Electromagnetic Radiation from Unit 28 Electrically Noisy Devices Connection of 11 Emergency Power Off Switch 21 Emergency Shutdown Procedure Inside Rear C...

Страница 83: ...unications Menu Tree RS 232 41 Modem External See RS 232 Communications Monitoring Remote See Remote Monitoring Mounting to Floor 13 14 N No Line Starting Unit With 29 O Odors given off by unit 28 On...

Страница 84: ...rgency Power Off Switch 21 How Unit Shows A Shutdown 34 Normal 29 Output Shutdown via RS 232 46 47 SID Display Panel 32 Specifications 74 Battery Run times 73 Standby Generator use of 12 Starting Turn...

Страница 85: ...anges 11 Input Output Measuring via RS 232 See RS 232 Communications W Warnings Labels on Utility Panel Placing 11 Line Failure 32 Low Battery 32 33 Malfunction 32 No Utility Line 32 RS 232 See RS 232...

Страница 86: ...unit has been damaged due to one of these causes or if the unit is free of defects a handling or repair fee may be assessed prior to returning the unit WITH RESPECT TO BATTERIES PERIPHERAL DEVICES ATT...

Страница 87: ...7 2 1 4 4 y n a m r e G y n a m r e G y n a m r e G y n a m r e G y n a m r e G 0 9 8 8 9 7 2 2 1 9 9 4 t s a E e l d d i M 5 7 6 5 7 3 5 2 7 5 3 a i l a r t s u A 0 2 3 3 2 2 7 9 2 1 6 Emergency Shu...

Страница 88: ...l 604 430 1476 Fax 604 430 8908 Alpha Technologies Cartel Business Estate Edinburgh Way Harlow Essex CM20 2TT UK Tel 44 1279 422110 Fax 44 1279 423355 Alpha Technologies GmbH Hansastrasse 8 D 91126 Sc...

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