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Installation Manual

Battery Module

eSTORE-BAT-10.3 (AU)

Содержание eSTORE-BAT-10.3

Страница 1: ...Installation Manual Battery Module eSTORE BAT 10 3 AU V04 ...

Страница 2: ......

Страница 3: ...eb www alpha ess de Add Paul Ehrlich Straße 1a 63225 Langen China Alpha ESS Co Ltd Tel 86 0 513 806 868 91 E mail info alpha ess com Web www alpha ess com Add JiuHua Road 888 High Tech Industrial Development Zone 226300 Nantong City Jiangsu Province Australia Alpha ESS Australia Pty Ltd Tel 61 1300 968 933 E mail australia alpha ess com Web www alpha ess com au Add Suite 1 Level 1 530 Botany Road ...

Страница 4: ...er the copyright of Alpha ESS Co Ltd with all rights reserved Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual Please do not operate the system before reading through the manual Version Information Version Date Content V01 May 25th 2019 First edition V02 June 5th 2019 V03 June 13th 2019 V04 Oct 20th 2020 ...

Страница 5: ...Manual keeping 5 Operator Requirements 5 Protection of Warning Sign 6 Setting of Warning Sign for Safety 7 Measuring Equipment 7 Moisture Protection 7 Operation After Power Failure 7 Battery Safety Datasheet 7 General Precautions 8 Parts List 10 Liability Limitation 10 2 Installation 11 Installation Site and Environment 11 General 11 Restricted Locations 11 Barrier to habitable rooms 12 Installati...

Страница 6: ...Smart Energy Content 4 Error and Protection Code 24 Protection Code 24 Error Code 25 5 Emergency Situations 26 6 Warranty 27 Warranty 27 Limitation of Liability 27 7 Routine Maintenance 28 Maintenance Plan 28 Operating Environment 28 Equipment Cleaning 28 Cable Terminal and Equipment Inspection 28 Notes 28 ...

Страница 7: ...n limitations Expandability This battery pack can be easily expanded by adding expansion battery packs Specifications Figure 1 1 eSTORE BAT 10 3 Appearance 1 LED Display Safety Introduction Manual keeping This manual contains important information about operating the system Before operating please read it very carefully The system should be operated in strict accordance with the description in the...

Страница 8: ...n for the system to operate safely and it is strictly prohibited to be torn or damaged Ensure that the warning sign is always clear The signs should be replaced immediately when damaged It indicates a hazardous situation which if not avoided could result in death or serious injury Danger of high voltage and electric shock Do not punctur impact mutilate this unit or put it into the fire It can lead...

Страница 9: ...he system must be reinstalled after maintenance or operation Measuring Equipment For ensuring the electrical parameters to match requirements related measuring equipment are required when the system is being connected or tested Ensure that the connection and use matches specification in case of electric arc or shock Moisture Protection It is very likely that moisture may cause damages to the syste...

Страница 10: ...c stress by misuse the gas release vent will be operated The battery cell case will be breached at the extreme Hazardous materials may be released Moreover if heated strongly by the surrounding fire acrid or harmful fume may be emitted 1 3 8 2 Safety Datasheet The detailed information please refer to the provided battery safety datasheet which is provided with the battery product General Precautio...

Страница 11: ... shall be recorded and repeated Ø A certified ABC fire extinguisher with minimum capacity of 2kg must be carried along when transporting Ø It is totally prohibited to smoke in the vehicle as well as close to the vehicle when loading and unloading Ø For the exchange of a battery module please request for new hazardous goods packaging if needed pack it and let it be picked up by the suppliers Ø In c...

Страница 12: ...regulations Failure to comply with the local safety regulations VDE for DE SAA for AU Transport damage including painting scratch caused by rubbing inside packaging during shipping A claim should be made directly to shipping or insurance company in this case as soon as the container packaging is unloaded and such damage is identified Failure to follow any all of the user manual the installation gu...

Страница 13: ... a room shall be located so that access to the battery is not obstructed by the structure of the building fixtures and fittings within the room eSTORE BAT 10 3 adopts natural ventilation The location should be clean dry and adequately ventilated The room s entry doors and panels shall open in the direction of egress and allow unobstructed access to the battery for installation and maintenance purp...

Страница 14: ...nders containing heavier than air gasses and gas relief vent terminal as defined in AS NZS 3000 Barrier to habitable rooms To protect against the spread of fire to habitable rooms where the eSTORE BAT 10 3 is mounted on placed against a surface of a wall or structure that has a habitable room on the other side the wall or structure shall be a suitably non combustible barrier If the mounting surfac...

Страница 15: ...mart Energy Installation the floor or platform Installation Step 1 open the battery package Note The box must be placed in the direction of the label and only remove the packaging in upwards direction Removing the packaging in other directions is wrong Step 2 Fixed the bracket on the battery with M5 10 screws ...

Страница 16: ...rt Energy Installation Step 3 Insert the expansion tube into the drilled hole Pass the expansion screw through the gasket and lock with a screwdriver Fixed the battery on the wall with M8 60 screws If there are more than two batteries please skip to Step 24 Step 4 Remove the Cable Box and remove the front panel ...

Страница 17: ...ition it with 2 x M5 10 positioning screws Step7 Please drill four holes two on each side directly on the wall at the marking positions of the bracket with an impact drill bit φ 8 0 mm length 60 cm and the depth of each hole should be about 7 cm Fixed cable box bracket on the wall with 4 x M8 60 and 4 x M6 gaskets Step8 Remove the positioning screws Step9 Fixed the cable box on cable box bracket a...

Страница 18: ...rter on the bracket Step11 Please drill four holes two on each side directly on the wall at the marking positions of the bracket with an impact drill bit φ 8 0 mm length 60 cm and the depth of each hole should be about 7 cm Step13 Fixed the inverter customers can install locks according to your needs Step14 Install the Wi Fi module and secure it with 2 x M5 10 screws Note Wi Fi module should be in...

Страница 19: ...attery please following the procedure below for earthing Step16 Use a screwdriver to remove the right communication panel Step17 The battery DIP switch is configured according to the black mark position shown in the figure below That is for the farthest battery from the inverter the DIP switch 2 and 3 of the battery is on and the other numbered battery DIP switches are all downwards ...

Страница 20: ... communication port of the battery Step19 Fixed the connector of the cable box power Cable to the inverter with 2 x M8 12 screws Note Make sure the power cable passes through the cable gland and the terminal color is required Fixed with 4 x M3 8 screws Step 20 Install the power plugs between the battery and the cable box Note Ensure that the color should be correct and the power plugs should be pl...

Страница 21: ...plugs between the inverter and the cable box Note that the inverter should be corresponded to the interface on the Cable Box Note The gray wire interface is the Backup interface and the cable is provided by the customer The wiring is as shown in the figure Step 22 Install the 2 MC4 terminals in a correct sequence and install them in the specified position of the inverter ...

Страница 22: ...Co Ltd Page 20 of 31 Your Smart Energy Installation Step 23 After the system configuration function is confirmed install the battery cable box and inverter appearance parts in the direction shown Note The inverter appearance parts need to be fixed with 2 x M5 10 screws on both sides ...

Страница 23: ...lease connect the positive pole of one battery to another with red power cables connect the negative pole of one battery to another with black power cables and connect one battery com port to another battery com port as the above figure shows Step 26 Open the front panel of the farthest battery from the inverter and remove DIP baffle Set the DIP switch 1 If there is only one BAT DIP switch of BAT ...

Страница 24: ...__________________________________________________________________ Alpha ESS Co Ltd Page 22 of 31 Your Smart Energy Installation 2 If there are two or more than two BAT DIP switch of BAT should be as below ...

Страница 25: ...amage Switch on Pressing the power button for about 2 4 seconds The BMS will start up The LED display and power button will light up as well Switch off Pressing the power button for 5 seconds Turns off battery modules Figure 3 1 LED Display LED Display In normal condition LED display indicates the SOC as the figure below LED Ring SOC Description Standby Green light flickering 1 s Work Green light ...

Страница 26: ...e 50 SOC 75 75 SOC 95 SOC 95 4 Error and Protection Code Protection Code LED Ring Protection Code LED Display Description Green light flickering every 3 seconds 1 Temperature difference 3 High temperature 4 Low temperature discharge 5 Over current charge 6 Over current discharge 8 Cell overvoltage 9 Cell under voltage 11 Low temperature charge ...

Страница 27: ...re error Error 06 Circuit Breaker Open Close circuit breaker after Shutting down the battery system Error 07 DIP difference Keep consistence of DIP switches restart the system Error 08 LMU Disconnect slave Reconnect the communication cable Error 09 SN missing Enter the serial number restart the system or call in for repair Error 10 LMU Disconnect master Reconnect the communication cable Error 11 S...

Страница 28: ...guisher NOTE ABC extinguishers are not effective when the battery pack is on fire Batteries may explode when heated above 150 C If possible move the battery pack to a safe area before it catches fire Leaking Batteries If the battery pack leaks electrolyte avoid contact with the leaking liquid or gas If one is exposed to the leaked substance immediately perform the actions described below Ø Inhalat...

Страница 29: ...irect liability Ø Product modified design changed or parts replaced without AlphaESS authorization Ø Changes or attempted repairs and erasing of series number or seals by non AlphaESS technician Ø System design and installation are not in compliance with standards and regulations Ø The Product has been improperly stored in dealer s or end user s premises Ø Transport damage including painting scrat...

Страница 30: ...s to one year depending on the site environment and dust content etc Ensure that the ground is clean and tidy keep the maintenance access route unblocked and ensure that the warning and guiding signs are clear and intact Monitor the temperature of the battery module and clean the battery module if necessary Cable Terminal and Equipment Inspection Every six months to one year Check if the cable con...

Страница 31: ...ltimeter to ensure the equipment is completely uncharged The equipment should be repaired by professional staff and it is strictly for bidden for maintenance staff to open equipment on their own Appropriate protective measures should be taken while maintaining such as insulated gloves shoes and anti noise ear plugs Life is priceless Make sure no one would get hurt first The batteries need to be ch...

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