Allweiler AE E Series, Инструкции по эксплуатации и техническому обслуживанию с указаниями по сборке и разборке

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Table of Contents
iv
Series AE1F, AE1L, AE.E, AE.N, AE.H, AE.V, AED1E,
AED2N
ID, ZD construction types
BA-2011.11
760.0002 GB - 150 500
6.7 Safety and inspection
equipment .................................. 17
6.7.1 Pressure and vacuum gauges ... 17
6.7.2 Safety device in the pressure
line .............................................. 17
6.7.3 Electrical connections ................ 17
7 Operation ................................................. 18
7.1 Preparing for initial start-up ........ 18
7.1.1 Filling the pump with liquid ......... 18
7.1.2 Switching on additional
equipment for shaft seals (if
present) ...................................... 18
7.1.3 Quality and properties of the
flushing/buffering and quench
liquids ......................................... 19
7.1.4 Switching on additional
equipment for heating or cooling
the stuffing box casing and/or
the stator and/or the suction
casing (jacketed casing) ............ 19
7.1.5 Pump rotation difficulties ............ 19
7.1.6 Checking the direction of
rotation ....................................... 19
7.2 Bringing the pump into
operation .................................... 20
7.2.1 Starting ....................................... 20
7.2.2 Drive ........................................... 20
7.2.3 Checking pump capacity ............ 20
7.2.4 Dry-running protection ............... 20
7.3 Taking the pump out of
operation .................................... 20
7.3.1 Stoppage .................................... 20
7.3.2 Measures for longer periods of
downtime .................................... 20
7.4 Special applications of the pump20
8 Maintenance cycles and intervals ........ 21
9 Maintenance ............................................ 22
9.1 Maintenance ............................... 22
9.1.1 General monitoring .................... 22
9.1.2 Universal joints ........................... 22
9.1.3 Drive shaft bearing and bearing
lubrication ................................... 22
9.1.4 Shaft seal ................................... 23
9.1.4.1 Stuffing box ................................ 23
9.1.4.2 Mechanical seal ......................... 24
9.1.5 V-belt drive ................................. 24
9.1.6 Drive motors and (variable) gear24
9.1.7 Packing ring dimensions (
section 9.1.4), lubrication
amounts for joint (
section
9.1.2), storage ( section
9.1.3), and flushing liquid flow
rate (
section 7.1.2) ................. 25
10 Maintenance ............................................ 26
10.1 Disassembly and assembly
instructions ................................. 26
10.1.1 Disassembling the progressing
cavity pump ............................... 26
10.1.2 Removing the stator .................. 26
10.1.3 Removing the rotor and rotor-
side joint .................................... 26
10.1.4 Removing the universal joint
shaft and the drive-side joint ..... 28
10.1.5 Removing the shaft seal and
drive shaft .................................. 28
10.1.6 Removing the stuffing box ......... 28
10.1.7 Removing the mechanical seal,
single-acting .............................. 29
10.1.8 Removing the mechanical seal,
single-acting with quench .......... 29
10.1.9 Removing the mechanical seal,
single-acting with throttle ring .... 29
10.1.10 Removing the mechanical seal,
double-acting ............................. 30
10.1.11 Removing the angular-contact
and groove ball bearing ............. 30
10.2 Assembling the progressing
cavity pump ............................... 31
10.2.1 Installing the angular-contact
and groove ball bearing ............. 31
10.2.2 Installing the shaft seal while the
drive shaft is removed ............... 32
10.2.2.1 Installing the stuffing box ........... 32
10.2.2.2 Installing the mechanical seal,
general ....................................... 32
10.2.2.3 Installing the mechanical seal,
single-acting .............................. 33
10.2.2.4 Installing the mechanical seal,
single-acting with quench .......... 33
10.2.2.5 Installing the mechanical seal,
single-acting with throttle ring .... 34
10.2.2.6 Installing the mechanical seal,
double-acting ............................. 34
10.2.3 Installing the drive shaft with
shaft seal ................................... 34
10.2.4 Installing the rotor and rotor-side
joint ............................................ 35
10.2.4.1 Tightening with Band-It clamping
tool and adapter J050 ................ 36
10.2.4.2 Tightening with clamping tool PoK-
It II .............................................. 37
10.2.5 Installing the universal joint
shaft and the drive-side joint ..... 38
10.3 Installing the stator .................... 38
11 Spare parts ............................................. 39
11.1 Index of spare parts and
recommended spare/reserve
parts ........................................... 40
11.2 Sectional drawing for series
AE1F, AE1L, AE1E, AE2E,
AE1N, AE2N, AE4N, AED1E,
AED2N; ID construction type ..... 43
11.3 Sectional drawings of shaft
seals .......................................... 44