Allison Transmission 1000 EVS Скачать руководство пользователя страница 17

Copyright © 2004 General Motors Corp.

1–5

GENERAL INFORMATION

Legend

Figure 1–5. 1000 and 2000 Product Families Transmission Nameplate Components (Before March, 2000)

(1)

Model (Series)

(4)

Engineering Feature Con

fi

guration Number

(2)

Engineering Group Number

(5)

Serial Number 

(3)

Transmission Identi

fi

cation Number

(6)

Date of Manufacture 

E

C

A

P

S

O

R

E

A

E

L I

B

O

M

O

T

U

A

D

E

T

I N

U

A

C

I R

E

M

A

F

O

S

R

E

K

R

O

W

T

N

E

M

E

L

P

M

I

L

A

R

U

T

L

U

C

I

R

G

A

D

N

A

U

A

W

U

A

W

933

DIVISION  OF  

G

ENER

A

L  

M

O

T

ORS  

C

ORP.

DIVISION  OF  

G

ENER

A

L  

M

O

T

ORS  

C

ORP.

INDI

A

N

A

POLIS

,

   INDI

A

N

A

INDI

A

N

A

POLIS

,

   INDI

A

N

A

SER

I

AL  N

O.

M

O

DEL

EFCN

DATE

T

I

D

X X – X X X X
X X – X X X X

X X – X X X X

X X – X X X X
X X – X X X X

X X – X X X X
X X – X X X X

X X – X X X X

X X – X X X X
X X – X X X X

  X X X X X X X

X X X X X X X X X X

X X X X X           X X

1

0 0 0

S E R

I

E S

1–4.

GENERAL DESCRIPTION

a. Transmission Design Features. 

Allison 1000 and

2000 Product Families (Figures 1–1 and 1–2) are
torque-converter driven, electronically controlled,
fully automatic transmission systems. The 1000 and
2000 Product Families transmissions have up to five
forward speeds, neutral, and reverse. The 

fi

fth range

has an overdrive gear ratio. The 1000 and 2000 Product
Families incorporate a variety of standard and optional
design features.

 

1. 

Transmission-to-Engine Coupling.

 The con-

verter housings of 1000 and 2000 Product Fami-
lies transmissions mate directly to SAE No. 2
or No. 3 

fl

ywheel housings or to the engine

block in some cases. Flexplate drive is used for
engine-to-transmission torque transfer.

2.

Torque Converter.

 Several torque converters are

available to match the transmissions to a wide
variety of diesel and gasoline engines. The
torque converter is a single-stage, polyphase,
three-element unit, consisting of a pump, sta-
tor, and turbine. At lower output speeds, the
torque converter multiplies torque and provides

fl

uid coupling to the engine. At higher speeds,

the torque converter clutch (TCC) is automati-
cally engaged to provide direct drive from the
engine to the transmission. Hydraulic 

fl

uid for

converter charging pressure comes from the
sump and is supplied by the input pump. The
torque converter clutch is applied or released by
changing direction of 

fl

uid in the torque con-

verter. An integral converter damper minimizes
the need for additional engine vibration control.

3.

Planetary Gearing.

 The planetary gear train in-

cludes three constant-mesh, helical gear plane-
tary sets. By the engagement of clutches in
various combinations, the planetary sets act
singly or together to provide 

fi

ve forward

ranges, neutral, and reverse.

4.

Clutches.

 Five clutches (two rotating and three

stationary) direct the 

fl

ow of torque through

the transmission. All range clutches are hy-
draulically-actuated and spring-released, with
automatic wear compensation. Clutches are
cooled by the transmission 

fl

uid. The transmis-

sion electronic control module signals solenoid
valves to apply and release clutches based on
speed and power combinations and the range
selected by the operator.

Содержание 1000 EVS

Страница 1: ...Copyright 2004 General Motors Corporation Allison Transmission VOCATIONAL MODELS Service Manual 2004 DECEMBER SM3191EN 1000 EVS 2100 EVS 2200 EVS 2500 EVS B 210 1000 HS 2100 HS 2200 HS 2500 HS B 220 1...

Страница 2: ...property of the companies indicated Biobor JF is the registered trademark for a biological inhibitor manufactured by Hammonds Fuel Additives Company DEXRON is a registered trademark of General Motors...

Страница 3: ...important to understand that these Warnings and Cautions are not exhaustive Allison Transmission could not possibly know evaluate and advise the service trade of all conceivable ways in which service...

Страница 4: ...arking brakes each time you park the vehicle or leave the operator s station with the engine running do the following Bring the vehicle to a complete stop using the service brake Make sure the engine...

Страница 5: ...hicle from moving when driveline is disconnected This is not necessary if vehicle is on a lift or jackstands Be sure the torque converter is moving rearward with the transmission as it is removed Do n...

Страница 6: ...properly support the converter housing front support module Always remove or install the P3 planetary carrier assembly by holding onto the output shaft Holding onto the P3 carrier assembly instead of...

Страница 7: ...N AND STORAGE a Storage New Transmissions Before Installation 1 9 b Preservation Methods 1 9 c One Year Storage Without Fluid 1 9 d One Year Storage With Fluid 1 9 1 7 RESTORING TRANSMISSION TO SERVIC...

Страница 8: ...MENT PARTS a Ordering Information 3 9 b Parts Normally Replaced at Overhaul 3 9 3 4 CAREFUL HANDLING 3 9 3 5 CLEANING AND INSPECTION a Dirt Causes Malfunction 3 9 b Cleaning Parts 3 9 c Cleaning Beari...

Страница 9: ...4 21 4 22 C3 CLUTCH PISTON ASSEMBLY REMOVAL 4 23 Section 5 MODULE REBUILD 5 1 TORQUE CONVERTER ASSEMBLY a Preliminary Inspection 5 1 b End Play Check 5 1 c Leak Test 5 2 d Inspection of Torque Convert...

Страница 10: ...5 79 c C4 Clutch Component Inspection 5 80 d C5 Clutch Component Inspection 5 83 e P1 Ring Gear Inspection 5 85 5 13 MAIN SHAFT INSPECTION 5 85 5 14 P1 PLANETARY MODULE a P1 Planetary Module Disassemb...

Страница 11: ...TER INSTALLATION 6 18 6 12 ROTATING CLUTCH ASSEMBLY INSTALLATION 6 19 6 13 CONVERTER HOUSING FRONT SUPPORT MODULE INSTALLATION 6 20 6 14 REAR COVER SELECTIVE SPACER INSTALLATION 2WD TRANSMISSIONS ONLY...

Страница 12: ...netary Carrier Assembly Components 16 A P3 Planetary Assembly Output Shaft C5 Piston Return Assembly and Park Pawl Components 16 B Rear Cover Assemblies 17 P3 Planetary Carrier Assembly 18A Rear Cover...

Страница 13: ...tor Valve d ModelYear 04i MY04i refer to SIL 3 1K2K 04 1000 and 2000 Product Families MY04i serial number breaks are S N 6310374684 Indianapolis S N 6320367833 Baltimore e MY04i Parts Changes MY04i pa...

Страница 14: ...ired knowledge of the task through Formal instruction at Allison Transmission or a Distributor training facility On the job instruction by an Allison Transmission or Distributor representative Experie...

Страница 15: ...ING BRAKE MOUNTING PROVISION OUTPUT SPEED SENSOR SELECTOR SHAFT CONTROL MAIN OIL FILTER V04779 03 00 SAE 6 BOLT PTO PAD DRIVE GEAR OPTIONAL AVAILABLE OIL FILL TUBE LOCATION TURBINE SPEED SENSOR OUTPUT...

Страница 16: ...Number 6 Serial Number 1 V06183 DIV OF GENERAL MOTORS CORP DIV OF GENERAL MOTORS CORP INDIANAPOLIS INDIANA USA INDIANAPOLIS INDIANA USA XX XXXX XX XXXX XX XXXX XXXXXXXXXX XXXXXXXX XXXXXXXXXX XXXXX XX...

Страница 17: ...ne block in some cases Flexplate drive is used for engine to transmission torque transfer 2 Torque Converter Several torque converters are available to match the transmissions to a wide variety of die...

Страница 18: ...fluid lines need to be provided Heat is transferred from the transmission fluid to either water or air depending upon the cooler type used 9 Oil Fill Tube Dipstick Provisions All 1000 and 2000 Produc...

Страница 19: ...M logs a diagnostic code in memory These diagnostic codes can be accessed through the PC based Allison DOC diagnostic systems NOTE Diagnostic codes can be logged without illuminating the CHECK TRANS l...

Страница 20: ...ch e Troubleshooting When No Diagnostic Codes Are Present Always start with the basics Make sure the shifter is in the appropriate range Check the fluid level Make sure batteries are properly connecte...

Страница 21: ...If additional storage time is required do the following at yearly intervals Wash all external grease from the transmission with mineral spirits Remove all tape from openings and the vent assembly Rep...

Страница 22: ...k for proper fluid level Add or drain transmission fluid as required to obtain the proper level 1 8 OPERATING INSTRUCTIONS Detailed transmission operation information is in the 1000 and 2000 Product F...

Страница 23: ...550 N A N A 254 340 1152 850 2200 4600 10 000 22 000 11 800 26 000 5000 B 210 746 550 766 565 254 340 1152 850 2200 4600 11 800 26 000 N A N A 5000 2000 MH N A N A 813 600 224 300 1152 850 2200 4600...

Страница 24: ...33 000 4500 Refuse 746 550 766 565 224 300 1152 850 2200 4600 15 000 33 000 15 000 33 000 4500 2500 PTS 746 550 766 565 224 300 1152 850 2200 4600 15 000 33 000 15 000 33 000 4500 2500 EVS 746 550 766...

Страница 25: ...Speed 5000 rpm 5000 rpm 5000 rpm 5000 rpm Other Gross Vehicle Weight GVW 9000 kg 19 850 lbs 7500 kg 16 540 lbs 9980 kg 22 000 lbs 7500 kg 16 540 lbs Gross Combined Weight GCW 11 800 kg 26 000 lbs N A...

Страница 26: ......

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