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Page 12 of 19

507523-01

Issue  1946

Electrical Connections

Electrical Shock Hazard!

Turn OFF electric power before connecting 

unit, performing any maintenance or 

removing panels or doors. More than one 

disconnect may be required to turn off all 

power.

FAILURE TO DO SO COULD RESULT IN 

BODILY INJURY OR DEATH.

 WARNING

Electric Hazard/High Voltage

Wait 5 minutes after disconnecting power components 

may hold electric charge.

 WARNING

Be sure to check all local codes to determine that the unit 

is installed in accordance with local requirements. Consult 

the National Electric Code for wire size requirements. Use 

60° C or higher copper wires only. Always provide ground 

connections to the outdoor unit. Power supply must agree 

with the rating on the unit nameplate.

Provide line voltage power supply to unit from a properly 

sized disconnect switch. Route power and ground wires 

from disconnect switch to unit. Line voltage connections 

are made at the line side of the contactor in the control box 

of the outdoor unit. Follow the wiring diagram attached to 

inside of the access panel.

Proper circuit protection recommendations are indicated 

on Unit Rating Plate. Time delay fuses are required to 

prevent blowing due to starting current (the current in rush 

when equipment starts is referred to as the Locked Rotor 

Amps or LRA).

Remove access panel to gain access to unit wiring. Extend 

wires from disconnect through power wiring hole provided 

and into unit control box. Flexible conduit is required for the 

swing out control box feature.

The unit cabinet must have an uninterrupted or unbroken 

ground. The ground must be installed in accordance 

with all electrical codes. Failure to follow this warning 

can result in an injury, fire, or death.

 WARNING

Connect ground wire to ground connection in control box 

for safety. Connect power wiring to contactor.

Ensure the room thermostat is properly installed per 

instructions shipped with room thermostat. Generally the 

thermostat should not be exposed to sunlight, drafts or 

vibration and should not be mounted on exterior walls.

Low voltage wiring must be separated from high voltage 

wiring.

 WARNING

Low voltage connections should be in accordance to the 

wiring diagram.

Alarms

Alarm information is provided on the outdoor unit access 

panel and in the Comfort Sync Wi-Fi

®

 Installer’s System 

setup Guide.

Outdoor Control Seven-Segment Display and 

Push Button

Information concerning the outdoor control seven-segment 

display and push button operations are available on the 

unit access panel.

System Component Configuration (Outdoor Unit)

All  configuration  of  the  outdoor  unit  is  completed  using 

the  Comfort Sync Wi-Fi

®

 thermostat. Please refer to the 

Comfort Sync Wi-Fi

®

 Installer’s System setup Guide for 

complete details on how to integrate this unit into a Comfort 

Sync

®

-enabled system.

Control Wires

Maximum length of wiring (18 gauge) for all connections 

on the RSBus is 1500 feet (457 meters). Wires should 

be color-coded, with a temperature rating of 95ºF (35ºC) 

minimum, and solid-core (Class II Rated Wiring). All low 

voltage wiring must enter unit through field-provided field-

installed grommet installed in electrical inlet.

The Comfort Sync Wi-Fi

®

 thermostat requires four 

thermostat wires between the thermostat and the furnace / 

air handler Comfort Sync

®

 control and four wires between 

the outdoor unit and the furnace/air handler Comfort Sync

®

 

control. When a thermostat cable with more than four wires 

is used, the extra wires must be properly connected to 

avoid electrical noise (Figure 7).

Use a wire nut to bundle the four unused wires at each 

end of the cable. Each bundle should also include an 

additional wire that should be connected on each end to 

the C terminal as shown in Figure 7.

High Voltage and Ground Wires

Any  excess  high  voltage  field  wiring  should  be  trimmed 

and  secured  away  from  any  low  voltage  field  wiring.  To 

facilitate a conduit, a cutout is located on the bottom of 

the control box. Connect conduit to the control box using a 

proper conduit fitting.

Содержание 4SCU20LX

Страница 1: ...e personal injury or death WARNING ELECTRICAL SHOCK HAZARD Risk of electrical shock Disconnect all remote power supplies before installing or servicing any portion of the system Failure to disconnect power supplies can result in property damage personal injury or death WARNING Sharp metal edges can cause injury When installing the unit use care to avoid sharp edges WARNING Read this entire instruc...

Страница 2: ... unit away from windows patios decks etc where unit operation sounds may disturb customer Leave some slack between structure and unit to absorb vibration Place a sound absorbing material such as Isomode under the unit if it will be installed in a location or position that will transmit sound or vibration to the living area or adjacent buildings In heavy snow areas do not locate the unit where drif...

Страница 3: ...ould be unobstructed by a wall or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and top of unit On a solid level foundation or pad unit must be level to within 1 4 in ft per compressor manufacturer specifications To minimize refrigerant line lengths DO NOT LOCATE THE...

Страница 4: ... important for proper system operation and reliability If the drier is shipped loose it must be installed by the installer in the field Unit warranty will be void if the drier is not installed Installation of Line Sets DO NOT fasten liquid or suction lines in direct contact with the floor or ceiling joist Use an insulated or suspension type of hanger Keep both lines separate and always insulate th...

Страница 5: ...E USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE NEW OUTDOOR UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid line valve C Refrigerant ga...

Страница 6: ...Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY 3 Install one of the provided Teflon rings around the stubbed end of the check expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant ...

Страница 7: ...ssure side to liquid line service valve service port B Connect gauge set center port to bottle of nitrogen with regulator C Remove core from valve in vapor line service port to allow nitrogen to escape NITROGEN HIGH LOW USE REGULATOR TO FLOW NITROGEN AT 1 TO 2 PSIG B A C WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the l...

Страница 8: ...VES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and copper tube stubs Use additionalwater saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set int...

Страница 9: ...he valve on the high side of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector F After the line set has been connected to the indoor and outdoor units check the line set connections and indoor unit for leaks Use the fo...

Страница 10: ...uid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder Reinstall service valve cores by removing manifold hose from service valve Quickly install cores with core tool while maintaining a positive system pressure Replace stem caps and finger tighten them t...

Страница 11: ...ench with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valves 3 Replace the stem cap Tighten finger tight then tighten an additional 1 6 turn To Close Liquid or Suction Line Service Valve 1 Remove the stem cap with an adjustable wrench 2 Use a service wrench...

Страница 12: ...ructions shipped with room thermostat Generally the thermostat should not be exposed to sunlight drafts or vibration and should not be mounted on exterior walls Low voltage wiring must be separated from high voltage wiring WARNING Low voltage connections should be in accordance to the wiring diagram Alarms Alarm information is provided on the outdoor unit access panel and in the Comfort Sync Wi Fi...

Страница 13: ... C Terminal OUTDOOR UNIT PROVIDED RAST 6 PIN CONNECTOR CONNECTS TO RAST 6 PIN CONNECTOR ROUTE CONTROL WIRING THROUGH GROMMET AND SECURE WITH CABLE TIE GROMMET AND CABLE TIE USE WATERTIGHT CONDUIT FOR HIGH VOLTAGE CONNECT CONDUIT TO CUTOUT AND ROUTE HIGH VOLTAGE WIRING INDOOR CONTROL Thermostat Figure 7 Control Wiring ...

Страница 14: ...Page 14 of 19 507523 01 Issue 1946 Figure 8 Control Board 7 SEGMENT DISPLAY PUSH BUTTON ...

Страница 15: ...t A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustment Liquid Line Set Diameter Oz Per 5 ft adjust from 15 ft line set 3 8 in 3 oz per 5 ft or 0 6 oz per 1 ft If line length is greater than 15 ft add this amount If line length is less than 15 ft remove this amount Mineral oils are not compatible with R 410A If oil must be added it...

Страница 16: ...nser Coils Grass cuttings leaves dirt dust lint from clothes dryers and foliage from trees can be drawn into coils by movement of the air Clogged condenser coils will lower the efficiency of your unit and could cause damage to the condenser Periodically debris should be brushed from the condenser coils Use a soft bristle brush with light pressure only DO NOT damage or bend condenser coil fins Dama...

Страница 17: ...anty replacement parts are required the warranty must be processed through a qualified distribution location Homeowner Information ELECTRICAL SHOCK HAZARD Turn OFF electric power to unit before performing any maintenance or removing panels or doors FAILURE TO DO SO COULD RESULT IN BODILY INJURY OR DEATH WARNING Thermostat Operation The wall mounted thermostat controls your air conditioner The ther...

Страница 18: ...T GRAY GRAY GRAY GRAY RED GRAY RED GRAY RED BLACK YELLOW BLUE BLACK THERMAL PROTECTION SWITCH GRAY GRAY RED BLACK BLUE BROWN NOTES 1 NOTE FOR USE WITH COPPER CONDUCTORS ONLY REFER TO UNIT RATING PLATE FOR MINIMUM CIRCUIT AMPICITY AND MAXIMUM OVERCURRENT PROTECTION SIZE 2 WARNING ELECTRIC SHOCK HAZARD CAN CAUSE INJURY OR DEATH UNIT MUST BE GROUNDED IN ACCORDANCE WITH NATIONAL AND LOCAL CODES 3 REFE...

Страница 19: ...IMUM CIRCUIT AMPICITY AND MAXIMUM OVERCURRENT PROTECTION SIZE 2 WARNING ELECTRIC SHOCK HAZARD CAN CAUSE INJURY OR DEATH UNIT MUST BE GROUNDED IN ACCORDANCE WITH NATIONAL AND LOCAL CODES 3 REFER TO COMPRESSOR IN UNIT FOR ACTUAL TERMINAL ARRANGEMENT 4 NOTE IF ANY WIRE IN THE APPLIANCE IS REPLACED IT MUST BE REPLACED WITH WIRE OF LIKE SIZE RATING INSULATION THICKNESS AND TERMINATION U W V 1 2 GRAY GR...

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