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506526-01

Page 35 of 39

Issue 1031

9. Remove screws from both sides, top and bottom of

vestibule panel.

10. Remove heat exchanger.  It may be necessary to spread

cabinet side to allow more room.  If so, remove five

screws from the left side or right side of cabinet. See

Figure 40.

11. Backwash using steam.  Begin from the bumer opening

on each clam.  Steam must not exceed 275°F.

12. To clean burners, run a vacuum cleaner with a soft brush

attachment over the face of burners.  Visually inspect

inside the burners and crossovers for any blockage

caused by foreign matter.  Remove any blockage.  Figure

38 shows burner detail.

13. To clean the combustion air inducer visually inspect and

using a wire brush clean where necessary.  Use

compressed air to clean off debris and any rust.

14. Reinstall heat exchanger in vestibule.  (Replace the five

screws in the cabinet from step 10 if removed).

15.

NOx units only

 

- Replace NOx inserts.

16. Reinstall collector box and combustion air assembly.

Reinstall all screws to the collector box and combustion

air inducer.  Failure to replace all screws may cause

leaks. Inspect gaskets for any damage and replace if

necessary.

17. Reinstall burner box, manifold assembly and burner box

cover.

NOx INSERTS

Figure 39

Remove 5 Screws If Necessary

(either side of cabinet)

Figure 40

18. Reconnect all wires.

19. Reconnect top cap and vent pipe to combustion air

inducer outlet.

20. Reconnect gas supply piping.

21. Turn on power and gas supply to unit.

22. Set thermostat and check for proper operation.

23. Check all piping connections, factory and field, for gas

leaks.  Use a leak detecting solution or other preferred

means.

24. If a leak is detected, shut gas and electricity off and

repair leak.

25. Repeat steps 24 and 26 until no leaks are detected.

26. Replace access panel.

Some soaps used for leak detection are corrosive to

certain metals.  Carefully rinse piping thoroughly after

leak test has been completed.  Do not use matches,

candles, flame or other sources of ignition to check for

gas leaks.

 CAUTION

Содержание 80G1UH

Страница 1: ...By Allied Air Enterprises Inc A Lennox International Inc Company 215 Metropolitan Drive West Columbia SC 29170 This manual must be left with the homeowner for future reference INSTALLATION INSTRUCTION...

Страница 2: ...that require air volumes of 1800 cfm 850 L s or greater must have one of the following 1 Single side return air with transition to accommodate 20 x 25 x 1 in 508 x 635 x 25 mm air filter 2 Single side...

Страница 3: ...506526 01 Page 3 of 39 Issue 1031 A80UH 80G1UH Expanded View Figure 1...

Страница 4: ...supplier WARNING Certifications These units are CSA International certified to ANSI Z21 47 In the USA installation of gas furnaces must conform with local building codes In the absence of local codes...

Страница 5: ...are met The vent system must be permanently installed per these installation instructions A room thermostat must control the furnace The use of fixed jumpers that will provide continuous heating is n...

Страница 6: ...pipe or chimney As a result combustion gases enter the living space creating a potentially dangerous situation In the absence of local codes concerning air for combustion and ventilation use the guid...

Страница 7: ...ining the furnace the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace This is especially important when the furn...

Страница 8: ...et and outlet air openings shall each have a free area of at least one square inch per 4 000 Btu 645 mm per 1 17 kW per hour of the total input rating of all equipment in the enclosure Figure 5 EQUIPM...

Страница 9: ...asher have been removed the rigid leg will not touch the blower housing Setting Equipment WARNING Do not install the furnace on its front or its back Do not connect the return air ducts to the back of...

Страница 10: ...velocity See Figure 9 2 Single side return air with optional return airbase See Figure 10 3 Bottom return air 4 Return air from both sides 5 Bottom and one side return air Optional Return Air Base Upf...

Страница 11: ...for closet or alcove installations are shown in Figure 12 This furnace may be installed in either an attic or a crawl space Either suspend the furnace from roof rafters or floor joists as shown in Fig...

Страница 12: ...wn the vent pipe and into the room This reverse flow of the flue gas may result in incomplete combustion and the formation of carbon monoxide gas This toxic gas might then be distributed throughout th...

Страница 13: ...16 through 22 1 Remove the four mounting screws Figure 15 which secure the combustion air inducer pressure switch assembly to the orifice plate Lift the assembly and rotate it 90 clockwise or counter...

Страница 14: ...sembly 2 screws and cut wire tie to free make up box wires Reinstall make up box on other side of cabinet Resecure make up box wires Either pull excess wires through the blower compartment and secure...

Страница 15: ...NG Figure 23 Vent Connection Use self drilling sheet metal screws or a mechanical fastener to firmly secure the vent pipe to the round collar of the flue transition If self drilling screws are used to...

Страница 16: ...ney Never connect a Category I appliance to a chimney that is servicing a solid fuel appliance If a fireplace chimney flue is used to vent this appliance the fireplace opening must be permanently seal...

Страница 17: ...ions Joints between sections of single wall connector piping shall be fastened by screws or other approved means 13 When the vent connector used for Category I appliances must be located in or pass th...

Страница 18: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Страница 19: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Страница 20: ...Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Common Vent Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving...

Страница 21: ...Two or more Category I Appliances Table 8 NOTE Single appliance venting configureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the...

Страница 22: ...are located and other spaces of the building Turn on clothes dryers and any appliances not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so...

Страница 23: ...The piping must be supported at proper intervals every 8 to 10 feet 2 44 to 3 01 m with suitable hangers or straps Install a drip leg in vertical pipe runs to the unit 5 A 1 8 N P T plugged tap or pr...

Страница 24: ...24 of 39 Issue 1031 Horizontal Applications Possible Gas Piping Configurations NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET Figure 27 NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABI...

Страница 25: ...n and service to protect the furnace s electronic controls Precautions will help to avoid control exposure to electrostatic discharge by putting the furnace the control and the technician at the same...

Страница 26: ...on This terminal is energized in the heating mode when the combustion air inducer is operating Any humidifier rated up to one amp can be connected to this terminal with the neutral leg of the circuit...

Страница 27: ...506526 01 Page 27 of 39 Issue 1031 Wiring Diagram Figure 32...

Страница 28: ...506526 01 Page 28 of 39 Issue 1031 Typical Field Wiring Diagram Figure 33 Figure 34 Integrated Control Automatic Hot Surface Ignition System...

Страница 29: ...ns exactly a fire or explosion may result causing property damage personal injury or death WARNING 6 Move switch on gas valve to OFF Do not force See Figure 35 7 Wait five minutes to clear out any gas...

Страница 30: ...obtain accurate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap R...

Страница 31: ...blower speed to decrease the temperature Decrease the blower speed to increase the temperature rise Failure to adjust the temperature rise may cause erratic limit operation Fan Control The fan on time...

Страница 32: ...speed terminal NOTE Termination of any unused motor leads must be insulated 4 Place unused blower speed tap on integrated control PARK terminal or insulate 5 Refer to blower speed selection chart on u...

Страница 33: ...all wiring for loose connections 2 Check for the correct voltage at the furnace furnace operating Correct voltage is 120VAC 10 3 Check amp draw on the blower motor with inner blower panel in place Uni...

Страница 34: ...ve the combustion air inducer to avoid damaging blower gasket If gasket is damaged it must be replaced to prevent leakage 5 Remove the collector box located behind the combustion air inducer Be carefu...

Страница 35: ...inserts 16 Reinstall collector box and combustion air assembly Reinstall all screws to the collector box and combustion air inducer Failure to replace all screws may cause leaks Inspect gaskets for a...

Страница 36: ...seal between the return air and the room where the furnace is installed Return air duct Must be properly attached and provide an air seal to the unit Operating performance Unit must be observed during...

Страница 37: ...air parts are available through independent Allied Air dealers When ordering parts include the complete furnace model number listed on the CSA International nameplate Example A801UH045JP24A 01 All ser...

Страница 38: ...506526 01 Page 38 of 39 Issue 1031 START UP PERFORMANCE CHECK LIST UNIT SET UP...

Страница 39: ...506526 01 Page 39 of 39 Issue 1031 UNIT OPERATION...

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