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LIMITED W

LIMITED W

ARRANTY

ARRANTY

Allen Engineering Corporation warrants its products to be free of defects in material or workmanship for the  fol-
lowing periods:

A. All New Machines and Parts

6 Months

B. Hydraulic System

2 Years

NOTICE:

The engine RPM has been set at the factory at a maximum of 2,800.  Any evidence of tampering to

increase the RPM above 2,800 will immediately void the warranty with both Allen Engineering Corporation and the
engine manufacturer.

Warranty period begins on first day of use by End User. This first day of use is established by a completed  warran-
ty card or a Bill of Sale to the end user. All warranty is based on the following limited warranty terms and conditions. 

1.) Allen Engineering Corporation’s obligation and liability under this warranty is limited to repairing or replacing
parts if, after Allen’s inspection, it is determined to be a defect in material or workmanship. Allen Engineering
Corporation reserves the choice to repair or replace.  
2.) If Allen Engineering Corporation chooses to replace the part, it will be at no cost to the customer and will be made
available to the Distributor/Dealer from whom the customer purchased the product. 
3.) Replacement or repair parts, installed in the product, are warranted only for the remainder of warranty period of
the product as though they were the original parts. 
4.) Allen Engineering Corporation’s warranty applies only to the products that are manufactured by Allen
Engineering and does not cover component parts such as engines.  Engine warranty claims should be made direct-
ly to an authorized factory service center for the particular engine make. 
5.) Allen Engineering Corporation’s warranty does not cover the normal maintenance of products or its components
(such as engine tune-ups and oil changes). The warranty also does not cover normal wear and tear items (such as
hoses, belts and consumables).  
6.) Allen Engineering Corporation’s warranty will be void if it is determined that the defect resulted from operator
abuse, failure to perform normal maintenance on the product, modification to product, alterations or repairs made
to the product without the written approval of Allen Engineering Corporation.  Allen Engineering Corporation specifi-
cally excludes from warranty any damage to any trowels resulting from an impact to the rotors.  Allen  Engineering
Corporation also excludes from warranty any failure of clutches on any engine driven piece of equipment.      
7.) Allen Engineering Corporation will pay shop labor repair on warranty at the Allen Engineering Shop Labor Rate in
existence on the date of the warranty claim. An Allen Engineering Labor Chart will determine the time allowed to com-
plete a repair and will govern the shop labor hours that will be allowed. 
8.) Allen Engineering Corporation will pay freight on warranty replacement parts at Worldwide standard ground rates.
No warranty replacement parts will be shipped air freight at the expense of Allen Engineering Corporation. Allen
Engineering only pays outbound freight charges when sending warranty replacement parts to the customer VIA
ground service. Allen Engineering does not pay any inbound freight, however, if Allen Engineering determines this to
be warranty defect only then will Allen Engineering reimburse the customer for inbound freight at standard ground
rates.  
9.) Allen Engineering Corporation’s warranty policy WILL NOT COVER the following; taxes, shop supplies, environ-
mental surcharges, air freight, travel time, loss of rental revenue, or any other charges whatsoever or any liabilities
for direct, incidental, or consequential damage or delay. 
10.) 

Allen Engineering Corporation makes no other warranty, expressed or implied. This limited warranty is

in lieu of the warranty of merchantability and fitness. There are no other warranties that extend beyond the
description on this document.

11.) No Allen Engineering Corporation employee or representative is authorized to change this warranty in any way
or grant any other warranty unless such change is made in writing and signed by an officer of Allen Engineering
Corporation. 

Содержание RAZORBACK RIDER HD560

Страница 1: ...Revision 560 1 Issue 2 4 2007 Literature 047722 OPERATIONS MANUAL OPERATIONS MANUAL PARTS BOOK PARTS BOOK www alleneng com HD5 56 60 0 ...

Страница 2: ...340 344 736 400 542 402 998 402 999 403 332 U S Utility Patents 4 298 555 5 108 220 5 480 257 5 480 258 5 613 801 5 685 667 5 803 658 5 816 739 5 890 833 5 934 823 6 053 660 Canadian Patents 2 039 893 French Patents 0293496 German Patents M9007736 9 With other Patents Pending Copyright 2006 Allen Engineering Corporation M M M MO O O OD D D DE E E EL L L L RIDER HD560 1500 HYD 100KBT RIDER HD560 15...

Страница 3: ... if it is determined that the defect resulted from operator abuse failure to perform normal maintenance on the product modification to product alterations or repairs made to the product without the written approval of Allen Engineering Corporation Allen Engineering Corporation specifi cally excludes from warranty any damage to any trowels resulting from an impact to the rotors Allen Engineering Co...

Страница 4: ...dentification plate is a six digit number The model number identifies your machine and will ensure that you receive the correct replacement parts SAMPLE 5601106001 Model Serial Location FILL IN FOR FUTURE REFERENCES Model Number ___________________ Serial Number ___________________ Date Purchased __________________ Purchased From _________________ ________________________________ 1A 2 Model Number...

Страница 5: ...A 14 1 14 Control Linkage Lubrication 1A 14 1 15 Lift Lever Adjustment 1A 15 1 16 Transporting Trowels 1A 16 1 17 Battery Jump Start Procedures 1A 17 1 18 Greasing Thrust Bearing 1A 17 1 19 Hydraulic Preventive Maintenance 1A 18 Hydraulic Schematics Wiring Schematic This machine is built with user safety in mind However it can present hazards if improperly operated and serviced Follow operating in...

Страница 6: ... who sold you this machine for Allen Engineering Certified repairs and replacement parts Place distributor information here for future reference 1A 4 DISTRIBUTOR NAME ___________________________________PHONE _____ ____________ ADDRESS _______________________________________________________________________ CITY _________________________________STATE ___________________ZIP ______________ SALESMAN __...

Страница 7: ...nd maintain the Allen HD560 1500 HYD 100KB PSIII Model Riding Trowel For your own safety and protection from personal injury carefully read understand and observe the safety instructions described in this manual Always operate and maintain this machine in accordance with the instructions described in this manual A well maintained piece of equipment will provide many years of trouble free operation...

Страница 8: ...ding as damaged shipment 4 Do not operate Riding Trowel if any guards have been removed or if the safety switch is not operational 5 Only trained personnel should be allowed to operate your Riding Trowel 6 Never allow more than one person on the Riding Trowel while it is in operation and the operator must always be sitting in the seat while the machine is in operation 7 No foreign objects such as ...

Страница 9: ...mended by ALLEN ENGINEER ING ALWAYS remove key and disconnect battery on machines before servicing to avoid accidental start up ALWAYS use appropriate lifting procedures when moving this equipment This riding trowel is extremely heavy and should be lifted only with the lifting bridle that came packaged with the machine The lifting capacity should be at least 3000lbs ALWAYS check the operating area...

Страница 10: ...n of this equipment Safety labels are located in strategic places in plain sight for your protection Note where they are located and adhere to them or else serious injury can occur This decal is located next to the throttle lever on the right side of the seat frame This decal is located on the access panel for the radiator ...

Страница 11: ...ND OPERATOR S LEFT HAND 66 1676 mm 144 3658 mm 62 1575 mm 1A OPERATIONS 1A 9 NOTE Throughout this manual you will see the following terminology RH SOM or LH SOM SOM means Sitting on Machine Please make note of this for future reference ...

Страница 12: ... Return Charge 10 Micron Absolute Hydra Drive Rotor Speed Control Foot Pedal Pilot Control Engine Speed Control Lever Style Self Locking Guard Rings HD Detachable Bolt On Style Operator Control Panel All in One Multi Gauge Power Retardant Spray System Capacity Pump Powered Two Nozzles 6 gal 22 7 lit Steering Control System Proportional Hydraulic Pilot Control w Zero Position Neutral Pitch Control ...

Страница 13: ...u with exceptional service 1 7 Before Starting Before starting trowel check the following Oil level in engine Hydraulic fluid level Fuel level Condition of air filter Condition of trowel arms and blades Trowel greased Engine Coolant 1 8 Starting Before starting trowel refer to drawing above for location and identification of controls 1 Sit down correctly on the Riding Trowel Seat DO NOT attempt to...

Страница 14: ...ab with water on the surface is an idea place for an operator to practice with the machine For practice pitch the blades up approximately 1 4 on the leading edge Start by making the machine hover in one spot and then practice driving the machine in a straight line and making 180 degree turns Best control is achieved at full RPM CAUTION DO NOT use excessive pressure on the joysticks Power Steering ...

Страница 15: ... 12 Pitch Adjustment Different pitch angles are needed as you work the dif ferent stages of the concrete See the drawing below When changing or setting pitch angle of trowel blades set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch press the gray pitch control but ton A which is located on top of joystick towards the inside...

Страница 16: ...heck Fuel Level X Inspect Air Filters X Replace as Needed Check and Tighten X External Hardware Grease Thrust Bearings X Check Hydraulic Oil Filter X Refer to Page 1A 18 Grease Control Linkage X Check Valve Clearance X Change Engine Oil X Replace Oil Filters X 1 14 Control Linkage Lubrication The control linkage is equipped with several grease fittings to lubricate pivot points Grease control link...

Страница 17: ...ff 2 Remove stabilizer ring R from spider assembly 3 Remove blades from trowel arms 4 Loosen hex head cap screw A and remove it and the external star washer from the spider boss 5 Remove trowel arms from spider 5 boss with lift levers in place 6 Clean flats on trowel arm before placing it in the trowel arm jig PART 016863 7 For HD550 series trowels use the spacer that is Ø1 1 4 x 2 1 2 Long D 8 In...

Страница 18: ...ifting tubes while the rear dolly jacks have long lifting tubes 4 Insert the rear dolly jack L with the long lifting tubes into the holes provided in the rear of the mainframe The holes in the mainframe are located directly opposite the front holes 5 Turn jack handles clockwise to lift trowels and counter clockwise to lower trowel CAUTION The dolly jack lifting system is designed for short moves a...

Страница 19: ... booster cable black to the negative terminal on the booster Attach the other end to the negative terminal of your engine battery 4 Jump starting in any other manner may result in damage to the battery or the electrical system Caution Over cranking the engine can cause starter damage Allow 2 minutes for starter to cool if engaged for more than 15 seconds Caution When using lights or high amperage ...

Страница 20: ...nt a great loss of hydraulic fluid C Replace the cap Tighten to ensure that the o ring is properly seated Do not over tighten Note If you do not experience any problems with the filter it is a good practice to replace the filter on a annual basis Steps for Replacing Inline Filters A Remove the end cap H located on the end of the inline assembly F B Replace the filter part 040422 NOTE Try and do th...

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Страница 29: ...d Pitch Assembly 550 MA04 8 Engine Assembly 550 MA03 9 Foot Control Assembly 550 MA02 10 Frame and Rings Assembly 550 MA01 11 Dolly Jack Assembly 550 MA12 This machine is built with user safety in mind However it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have any questions about operating or servicing this equipment please contact your A...

Страница 30: ... DECAL LIGHTS 1 14 037769 SEAT F RIDER 1 15 037770 ARM REST F SP400 NOT SHOWN 1 16 037785 KEYSWITCH KUBOTA E02 1 17 038965 BLOCK 200B 150B 8 WAY FUSE 1 18 040441 DECAL CRUISE CONTROL 1 19 041537 HOLDER CUP FOR RIDERS 1 20 042343 FSTN SFBHCS 1 4 20 x 3 4 25 21 043051 CONTROLLER HD550 LH JOYSTICK 1 22 043052 CONTROLLER HD550 RH JOYSTICK 1 23 043225 BREATHER AIR F VLR 1 24 043479 DECAL FUSE POSITION ...

Страница 31: ...78Y CAP DIESEL TANK YELLOW 1 4 039499 RING STABILIZER WELDMENT 2 5 041510 DECAL DIESEL ONLY CAP 1 6 042874 RING FRONT HD550 1 7 042875 RING REAR HD 550 1 8 043300 DECAL ALLEN ENGINEERING 2 3 4 X 30 1 9 043301 DECAL HYDRA DRIVE SERIES 2 3 4 X 30 1 10 043332 GAUGE HD550 FUEL 1 11 043364 Isolator Rear Motor Mount 2 12 045757 Isolator Rear Motor Mount 2 13 046233 ASSY RIGHT HAND CCW SPIDER 1 14 046234...

Страница 32: ... HOSE PYTHON BLUE 3 8 9 75 7 013557 BUSHING 3 8 X 1 4 BRASS HEX 2 8 013740 External Tooth Lock Washer 10 4 9 026930 PLATE NOZZLE MOUNTING RH SIDE 1 10 026931 PLATE NOZZLE MOUNTING LH SIDE 1 11 033735 PUMP SPRAY SYSTEM 1 12 036767 DECAL RETARDANT ONLY 1 13 036791 FSTN RHMS 10 32 X 1 1 4 4 14 036937 TEE 1 4 BRASS 1 15 040209 FILTER RIDER SPRAY SYSTEM 1 16 040388 FTG 3 8X1 4 BRASS FM TO FM REDUCER 2 ...

Страница 33: ...D MUST NOT BE DISCLOSED WITHOUT PERMISSION PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND FRAC Fuel System Assembly HD550 Riding Trowels SEE BOM 550 MA08 2 AW 4 27 06 C Parts List ITEM PART DESCRIPTION QTY 1 010220 ELBOW 1 4 X 1 4 90 DEG STREET 1 2 019429 HOSE 5 16 FUEL LINE 7 75 3 019430 FSTN CLAMP SIZE 4 MINI HOSE 8 4 020542 FSTN NUT STOVER LOCK 1 4 20 2 5 039155 HOSE 1 4 FUEL LIN...

Страница 34: ...N AND MUST NOT BE DISCLOSED WITHOUT PERMISSION PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND FRAC Y Strainer Assembly HD550 Riding Trowels SEE Parts List 550 MA06 1 AW 4 20 06 B Parts List ITEM PART DESCRIPTION QTY 1 010220 ELBOW 1 4 X 1 4 90 DEG STREET 1 2 046369 GV 5 SUCTION GAUGE 1 3 046472 Y STRAINER 1 4 046473 FILTER REPLACEMENT 1 5 046474 ADAPTER 4MP 2FPS G60130 0402 1 6 0464...

Страница 35: ...042898 27 4 PLATE CYLINDER MOUNT 042949 28 1 SHAFT PITCH CONTROL FULCRUM 042970 29 1 LH HYD MOTOR MNT BRKT 042974 30 1 STIFFENER BRACKET 2 WAY 550 043017 31 1 CYLINDER ENERGY HD550 043053 32 1 MOTOR BOSCH REXROTH MOBILE 043062 33 2 ROD END FEMALE 5 8 W SPL FIT 043125 34 1 ROD END MALE 5 8 MOD 550 043126 35 1 ROD END FEMALE 5 8 MOD 550 043127 36 13 FSTN NUT STOVER 5 8 18 043269 37 1 SPACER HD550 RO...

Страница 36: ... 550 042958 29 1 SHAFT PITCH CONTROL FULCRUM 042970 30 1 RH HYD MOTOR MNT BRKT 042973 31 1 CYLINDER ENERGY HD550 043053 32 1 MOTOR BOSCH REXROTH MOBILE 043062 33 1 FULCRUM L TO R STEERING 550 043086 34 1 ROD END MALE 5 8 AM 10Z 043124 35 2 ROD END FEMALE 5 8 W SPL FIT 043125 36 2 ROD END FEMALE 5 8 W SPL FIT 043125 37 1 ROD END MALE 5 8 MOD 550 043126 38 1 ROD END FEMALE 5 8 MOD 550 043127 39 15 F...

Страница 37: ...550 FRONT LH ENGINE 1 9 042987 MOUNT HD550 REAR RH ENGINE 1 10 042989 MOUNT HD550 FRONT RH ENGINE 1 11 043025 PLATE HYD TANK MNT 550 1 12 043113 MANIFOLD MOUNT 550 1 13 043114 SUPPORT TANK FRONT 1 14 043134 SUPPORT TOP RADIATOR 550 1 15 043223 PUMP ASSY BOSCH REXROTH 1 16 043226 HOSE AIR BREATHER 1 17 044529 ASSY V3300 HOUSING COUPLING 1 18 044766 TANK HD550 SERIES 2 HYD RETURN 1 19 045796 HEAT SH...

Страница 38: ...SEE Parts List 550 MA02 3 AW 10 30 06 D Parts List ITEM PART DESCRIPTION QTY 1 010001 FSTN HHCS 1 4 20 X 1 2 GR 5 8 2 010023 FSTN HHCS 5 16 18 X 1 3 4 2 3 010082 FSTN FW 5 16 2 4 010083 FSTN FW 3 8 1 5 010089 FSTN LW 1 4 4 6 012361 FSTN PIN COTTER 1 8 X 1 1 7 020542 FSTN NUT STOVER LOCK 1 4 20 4 8 024990 FSTN NUT STOVER LOCK 5 16 2 9 028895 FSTN PIN CLEVIS 3 8 X 3 3 4 1 10 043061 CONTROLLER PILOT ...

Страница 39: ...M PART DESCRIPTION QTY 1 036767 DECAL RETARDANT ONLY 1 2 036881 LIGHT PREP F RIDING TROWELS 6 3 042874 RING FRONT HD550 1 4 042875 RING REAR HD 550 1 5 043090 FRAME HD550 MAIN 1 6 045775 BOX MANUAL F SEAT NOT SHOWN 1 7 046693 STRAP BATTERY BOX 1 8 046696 BOX STANDARD BATTERY 1 9 047687 RING END RH W BATT TRAY HD550 1 10 047700 TANK 6 GALLON WATER PLASTIC 1 11 047701 CAP 3 1 2 VENTED BLACK 1 12 047...

Страница 40: ...RING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND FRAC Dolly Jacks Set for HD550 HD550 Riding Trowel SEE BOM 550 MA12 2 AW 11 1 06 C Parts List ITEM PART DESCRIPTION QTY 1 010041 FSTN HHCS 3 8 16 X 2 1 4 8 2 010133 FSTN PIN COTTER 3 16 X 2 4 3 010464 FSTN NUT NYLOK 3 8 16 8 4 017751 FSTN FW HARD A325 3 8 16 5 039091 SP DOLLY...

Страница 41: ...A PARTS FLOATING PANS STANDARD PAN 047124 SAFETY CATCH PAN 047133 COMPODISK PAN 046298 SPIDER PULLER KIT PART 040906 TROWEL ARM ALIGNMENT JIG PART 016863 LIFTING BRIDLE SLING TYPE PART 040041 ACCESSORIES ...

Страница 42: ...ECA 12 ECS 10 QX MATERIAL SPREADERS STEEL AND COMPOSITE FLOAT PANS MAGIC SCREEDS WALK BEHIND TROWELS 430 430 EDGER 436 436 EDGER 442 446 446 SD RIDING TROWELS PROFESSIONAL SERIES PRO 900 PRO 900 EDGER PRO 1200 PRO 1200C SUPER PROFESSIONAL SERIES SUPER PRO 400C SUPER PRO 500B HIGH PERFORMANCE SERIES HP 100C HYDRA DRIVE SERIES HD 550 HD 530A GREEN CONCRETE SAWS RB 400 POWER SPRAYERS 7560 XL 9910 DIA...

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