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19

Pump

ITEM

PART NO. DESCRIPTION

QTY

1.

58120041 Manifold, Ø 13

1

58120141 Manifold, Ø 15

1

2.

36202551 Valve Cage

3

3.

94737600 Spring, Ø 9.4x14.8

3

4.

36711501  Valve

3

5.

36200366 Valve Seat

3 

6.

701115

O-ring, Ø17.13v2.62

3

7.

36711501 Valve Assembly

3

8.

701002

O-ring, Ø20.24x2.62

3

9.

98222600 Valve Cap, M24x1.5x16.7 3

10.

99169000 Plunger Bolt, M5x55

3

11.

96690500 Washer, Ø 5x11.5x0.4

3

12.

58040009 Plunger, Ø 13x42

3

58040109 Plunger, Ø 15x42

3

13.

701014

O-ring, Ø 12.42x1.78

3 

14.

36211366 Outlet Valve Seat

3

15.

36211276 Outlet Valve Poppet

3 

16.

94733300 Spring, Ø 6.2x10.4

3

17.

36211151

Outlet Valve Cage Guide

3

18.

36719301 Complete Outlet Valve

3

19.

701016

O-ring, Ø 15.6x1.78

3

20.

98213700 Outlet Valve Cap, M18x1.5x10

3

21.

99317500 Screw, M8x60

8

22.

44100251 Head Ring, Ø 13

3

63101051 Head Ring, Ø 15

3

23.

90260200 Packing, Ø 13, HP

3

90261100 Packing, Ø 15, HP

3

ITEM PART NO. DESCRIPTION

QTY

24.

90507650 Anti-ext. Ring, Ø 13

3

90508990 Anti-ext. Ring, Ø 15

3 

25.

58605601 Intermed. Ring, Ø 13

3

58605701 Intermed. Ring, Ø 15

3

26.

701023

O-ring, 26.7x1.78

3

28.

90260100 Seal, Ø 13, LP

3

90260800 Seal, Ø 15, LP

3

29.

58210670 Support Ring, Ø 13

3

58210770 Support Ring, Ø 15

3

30.

98210000 Plug, 3/8”x13

1

31.

96738000 Gasket, 17.5x23x1.5

1

32.

98217600 Plug, 1/2” BSPx10

1

33.

96751400 Gasket, Ø 21.5x27x1.5

1

34.

96698000 Washer, Ø 7.5x15x0.5

3

35.

58210582 Gasket, Ø 3x94

1

36.

58010022 Crankcase

1

37.

58210451 Drip Cover

1

38.

90156550 Oil Seal, Ø 15x24x5.7

3

39.

58050066 Piston Guide

3

40.

97734000 Piston Pin, Ø 10x29.5

3

41.

58030022 Connecting Rod

3

44.

44211801 Sight Glass

1

47.

90409700 O-ring, Ø 55.56x3.53

1

50.

98210500 Oil Dipstick

1

52.

58160022 Rear Cover

1

53.

98204100 Plug, 1/4”x9

1

54.

701013

O-ring, Ø 10.82x1.78

1

I

TEM

PART NO. DESCRIPTION

QTY

51.

90392550 O-ring, Ø 113.97x2.62

1

55.

98196600 Plug, 1/8”x8

1

56.

99303700 Screw, Hex Head

4

57.

96701600 Washer, Ø 8.4

4

58.

50200074 Pump Foot

2

72.

90063500 Circlip, Ø 25

1

73.

63027765 Crankshaft, 6.5 mm

1

(EP1506G8, EP1306G8)

63028065 Crankshaft, 8 mm

1

(EP1508G8, EP1308G8)

63028265 Crankshaft, 9 mm

1

(EP1309G8, EP1509G8)

63028465 Crankshaft,10 mm

1

(EP1510G8, EP1310G8)

63029265 Crankshaft, 11 mm

1

(EP1311G8)

63029065 Crankshaft, 13 mm

1

(EP1313G8)

74.

99179000 Set Screw, M6x6

1

75.

91856800 Needle Bearing

1

76.

90409700 O-ring

1

77.

10051822 Flange

1

78.

90168700 Oil Seal, Ø 45x60x8

1

79.

99275500 Screw, Hex Head

4

80.

203476

Washer, Ø 8.4x15x1.5

4

81.

99191200 Screw, M6x30

4

82.

203510

Washer, Ø 6.4x10x.7

4

EP Series

GENERAL PUMP

A member of the Interpump Group

PARTS LIST

1” Hollow Shaft - Gas

Ref 300922 Rev.B

07-13

Exploded View

p/n N07-00238 ( EP1508G8 )

Содержание 435EK

Страница 1: ...Servic e Manua l Servic e Manua l g distribu com Operatio n Service Manual Operatio n Service Manual Cold Water Series GED Model 435EK p n 435EK 000000 20140708 s n 274473 Up...

Страница 2: ...___________________ MAKE MODEL SERIAL NUMBER ______________________________________________________ SELLER ______________________________________________________ ADDRESS CITY STATE ZIP NOTES English t...

Страница 3: ...e Maintenance Trouble Shooting Continued 8 Gun Wand Assembly 10 Chemical Injector P N J06 00244 11 General Assembly 12 Water Pump 13 Unloader 14 Specifications 14 Parts List 15 Maintenance Exploded Vi...

Страница 4: ...Month Day Year Operating Hours Maintenance Performed Machine Record...

Страница 5: ...Spray Tip 4 0 15 DEG p n J00 15040 2 Hose Discharge 3 8 x 50 4000 PSI Wand Trigger Gun Wand x 36 Pump Triplex Oil Bath PUMP ENGINE Engine F05 00559 Engine Horsepower 9 5 hp 7 0 kw Engine Displacement...

Страница 6: ...F AVAILABLE GIVE THE INVOICE NUMBER ON ALL ORDER BILLS THIS PROCEDURE WILL ENABLE NEEDED PARTS TO BE SHIPPED QUICKLY READ ALL Installation Operation and Maintenance instructions before operating the m...

Страница 7: ...e factory supplied wash hose with your machine Do not substitute other hoses as a potential safety problem may develop CAUTION If machine has been exposed to sub freezing temperatures it must be thoro...

Страница 8: ...e assembly adjust as desired TO RINSE A Close the chemical metering valve if so equipped NOTE It is advisable to dip the chemical screen in a container of clean water and open the valve 1 minute to cl...

Страница 9: ...EXPLODED VIEW 3 Before replacing spray tip flush the machine per FLUSHING 4 Reinstall Spray tip to gun assembly 1 Connect machine to a pressurized water supply meeting the requirements specified in th...

Страница 10: ...or fraying Belt Tension For correct tension see MACHINE MAINTENANCE insert LEAKS Check for water and buildup of scale at pipe connections SCREEN WATER Check Inlet Hose Screen for debris Check float T...

Страница 11: ...pplication and disposal instructions F See Low operating pressure A Replenish supply B Turn metering valve knob to open C Remove screen and cleaan D Tighten all fittings and hoses for the chemical lin...

Страница 12: ...clean spray tip per SPRAY TIP MAINTENANCE in MACHINE MAINTENANCE B Remove and replace with tip specified in the GENERAL section of MODEL SPECIFICATIONS or MODEL EXPLODED A Replenish fuel as specified...

Страница 13: ...BLY p n 435EK 000000 07 08 2014 ITEM NO PART NUMBER PART DESCRIPTION QTY 1 435EK 00603 ASSEMBLY GENERAL 1 2 2102 00710 ASS Y HOSE 3 8 X 50 100R1 1 3 D02 00001E DECAL SERIAL NO 1 4 EM325GC 00701 ASSEMB...

Страница 14: ...NO PART NUMBER PART DESCRIPTION QTY 1 J06 00331 LANCE SPRAY 36 1 2 JA6 00138 GUN TRIGGER 8GPM 4000PSI 3 8 IN X 1 4 OUT 320DF 1 3 W04 24225 A COUPLER 1 4F X 1 4FNPT 1 2102 00710 PART LIST ITEM PART NUM...

Страница 15: ...rs Operation 1 Quick connect the pressure washer chemical injector on the outside discharge side of the pump 2 Place the soak suction filter into a container chemical and attach the black low pressure...

Страница 16: ...445EH 00130 WELDMENT FRAME 1 2 435EK 00501 ASSEMBLY PUMP 1 3 AR58 02400 ROD CRS 5 8 X 24 1 2 1 4 F05 00559 9 5HP KOHLER 1 5 G02 00018A ASS Y TIRE RIM 10 2 6 H04 31316 SCREW CAP 5 16 18 X 1 1 2 HEX HE...

Страница 17: ...8 NIPPLE HEX 3 8MNPT 1 5 E15 00010 48 NIPPLE CLOSE 1 2 NPT 1 6 C04 00121 SCREEN GARDEN HOSE 1 7 C05 00270 1 NUT GARDEN HOSE 1 8 C05 00270 2 ADAPTER SWIVEL 1 9 K33 00900 HOSE WATER 3 8 X 9 1 10 W02 000...

Страница 18: ...ere which partially closes the bypass opening The valve is sensitive to water flow At gun opening the water flows through the valve which maintains the system in pressure until the gun closes the inte...

Страница 19: ...04504 09 Piston SS 1 4 C07 04504 02 Ring Back Up 1 5 N07 20028 O Ring 1 6 Housing 1 7 C07 04500A 05 Kit Seat O Ring 1 7A C07 02300 08 O Ring 1 16CS x 11 16OD 1 9 C07 04500 03 Ball SS 13 32 1 10 C07 0...

Страница 20: ...ump head outlet The gauge should have a range twice the operating pressure 2 Install the spray nozzle in the end of the wand 3 Ensure the relief valve is set properly 4 Loosen top lock nut upper Item...

Страница 21: ...d replace Nozzle worn out Remove and replace Incorrect choice of nozzle Fit with smaller nozzle High pressure peaks at gun closure There is not a minimum of 5 of total flow discharged in bypass Reset...

Страница 22: ...9 mm 394 in 10 mm 433 in 11 mm 512 in 13 mm Oil Capacity 15 oz Maximum Fluid Temperature 165o F Inlet Port Thread 1 2 14 BSP F Discharge Port Thread 3 8 19 BSP F Shaft Diameter 1 in 25 4 mm Weight 15...

Страница 23: ...1 96738000 Gasket 17 5x23x1 5 1 32 98217600 Plug 1 2 BSPx10 1 33 96751400 Gasket 21 5x27x1 5 1 34 96698000 Washer 7 5x15x0 5 3 35 58210582 Gasket 3x94 1 36 58010022 Crankcase 1 37 58210451 Drip Cover...

Страница 24: ...20 Pump Maintenance Record Oil Change Month Day Year Operating Hours Oil Brand Type Pump Service Month Day Year Operating Hours Type of Service Pump Maintenance Record...

Страница 25: ...hile a malfunctioning valve will not Good valve assemblies should be set aside for installation in step 7 6 Malfunctioning valve assemblies must be replaced 7 Lubricate a new o ring with the pump cran...

Страница 26: ...e and replace copper washer 3 Remove and discard o ring and anti extrusion ring from retainer screw 4 Remove the plunger from the cross head and examine it for cracks scoring or pitting 5 Remove and d...

Страница 27: ...er in each cavity with the flat side down 8 Install one v packing into each cavity with the lips pointing down A packing insertion tool of the appropriate size is recommended for this operation 9 Inst...

Страница 28: ...th crankcase oil 4 Start the head onto the plungers and using a soft mallet tap the head evenly until it comes in contact with the crankcase 5 Start the cap screws through the head and into the crankc...

Страница 29: ...il cap dipstick Drain oil Refill to recommended oil level as stated in OIL LEVEL in PUMP MAINTENANCE Water in crankcase May be caused by humid air condensing into water inside Maintain or step up lubr...

Страница 30: ...pumped Check pressures and fluid inlet temperature Be sure they are within specified range Over pressure of pumps Reduce pressure Running pump dry Do not run pump without water Low Pressure Dirty or...

Страница 31: ...y vendors to be repaired or replaced by authorized warranty repair stations The manufacturer will assist you in locating warranty stations around the country in cases where that is necessary Select it...

Страница 32: ...For full warranty information contact your delivering distribu tor or contact the manufacturer at info warrantysvc com...

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