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www.alfain.eu

 

 Important rules 

1.  The burning time of the pilot arc must be limited to the necessary time only. 

This reduces wear on the cutting tip and electrode. Frequent idle starts will 
stress the cutting tip and electrode and could overheat the pilot arc ballast. 

2.  When you have finished cutting, never switch off the machine immediately 

with the main switch, but always allow the torch to run through a cooling 
cycle. Only switch off immediately in an emergency. 

3.  The  air  pressure  has  a  decisive  influence  on  the  quality  of  the  cut,  the 

lifetime of the cutting tips, electrodes and the entire torch. Make sure that 
the  pressure  is  set  correctly:  the  optimum  value  is  5.5  bar  (4.8  bar  for 
grooving), fluctuations between 5.0 and 6.0 bar are permissible. The air 
must be free of mechanical impurities, oil and water condensate. These 
impurities reduce the quality of the cut, cause instability and arc extinction 
and can damage the torch. The source of pressurised air must therefore 
be  equipped  with  an  efficient  filtration  and  a  reliable  oil  and  water 
condensate  separator.  The  use  of  the  filter  and  separator  built  into  the 
SVAROG  105  PLASMA  as  the  only  air  treatment  stage  is  totally 
inadequate.  In  cases  where  the  compressor  draws  in  air  with  high 
humidity,  which  results  in  the  need  for  frequent  depressurization  of  the 
pressure vessel, it is necessary to include another efficient separator as a 
3rd stage in the supply. Trapped condensate must be drained daily from 
all separators and the compressor pressure vessel. 

4.  Ensure  good  electrical  contact  between  the  grounding  pliers  and  the 

material. 

5.  The cutting tip and electrode need to be checked and replaced in time. The 

service life of these parts is only a few hours of cutting time and is heavily 
dependent on following the correct cutting principles. 

 

Notice 

 

1. When the air pressure is low, the E13 light on the control panel will illuminate 
and block further operation.  
2.  If  the  machine  overheats  during  cutting,  error message  E02  on  the  control 
panel lights up and blocks further operation. 
3. Disconnect the machine from the mains before replacing torch parts. 
4.  Disconnect  the  machine  from  the  mains  before  any  intervention  inside  the 
machine.  
5.  The  machine  is  adapted  for  the  use  of  the  Plasma  SVH-105  torch.  In  this 
combination,  it  forms  a  safe  system  in  accordance  with  EN  60974-7  Article 
10.1.4. 
6. SVAROG 105 PLASMA must not be directly connected to a pressure source 
of more than 8.5 bar or to cylinders! Connection to such sources is only possible 
via  a  suitable  pressure  reducing  valve  that  is  tested  for  the  appropriate  inlet 

Содержание SVAROG 105 PLASMA

Страница 1: ...ALFA IN a s www alfain eu SVAROG 105 PLASMA manual EN 07 PLASMA CUTTING MACHINE SVAROG 105 PLASMA SVAROG 105 PLASMA CNC OPERATING MANUAL...

Страница 2: ...LASMA 11 5 MAIN PARTS OF THE MACHINE 12 Main parts 12 Control panel 13 6 ACESSORIES 16 Part of delivery 16 Accessories to order 16 7 HAND TORCH AND CONSUMABLES 17 SV FIT system 17 Lifetime of consumab...

Страница 3: ...llows precise setting of the required working pressure of the gas and display of the pressure value on the display The proportional valve allows you to precisely set the required pressure or gas flow...

Страница 4: ...met with an intact protective filter 7 Persons in the vicinity of the cutting site must also be informed of the danger and must be provided with protective equipment 8 When cutting especially in small...

Страница 5: ...urce of very intense light and especially ultraviolet radiation This radiation can significantly damage the eyesight in a very short time and with prolonged exposure causes redness to burns of uncover...

Страница 6: ...to them There is a risk of impaired pacemaker function 3 CONDITIONS OF USE 1 1st Putting into operation may only be performed by trained personnel and only in the technical provisions The manufacturer...

Страница 7: ...ity The welding device is in terms of interference designed primarily for industrial areas It meets the requirements of EN 60974 10 class A and it isn t designed for using in residential areas where t...

Страница 8: ...ture and machine temperature 40o C during which the thermal protection of the machine or the circuit breaker does not switch off the burning process Torches Max inlet air pressure bar 8 5 Working pres...

Страница 9: ...g speed A burning process where the plasma is set to a cutting current corresponding to 100 of the load and good cut quality is achieved at a relatively high cutting speed A burning process where the...

Страница 10: ...m size of the airbox is at least 100 litres 4 An efficient filter with sufficient capacity an oil and condensate separator or a pressure regulator must be installed at the outlet if the compressor ope...

Страница 11: ...here the compressed air may cool to the dew point causing condensation of water droplets Pre set Water Separator and Air Filter for SVAROG PLASMA To achieve high quality cutting and to avoid serious m...

Страница 12: ...NE Main parts Fig 2 Main parts of the machine front and rear view Pos Description A1 Quick connector earthing cable A2 Connector remote control CNC version only A3 Connector torch A4 Control panel A5...

Страница 13: ...with a button V2 V11 Display with overall icon layout V2 Cutting current Always active after switching on the machine The value is changed by turning the encoder V1 V3 Gas test active when encoder V1...

Страница 14: ...ort presses of encoder V1 change the mode by turning encoder V1 the selection does not need to be confirmed it will be saved automatically after 5 s of inactivity the machine switches back to the cutt...

Страница 15: ...ot be changed V9 Manual machine mode the icon is displayed according to the type of torch connected V10 Active cutting input V11 The consumable parts on the torch are complete Gas flow is active Remot...

Страница 16: ...7 m SV 105 SV 125 6 PIN V9030092 Earthing cable 6m 10 25 200 A 16 mm2 Accessories to order Pos Code Description 7112 Starting Kit for SVH 105 Fig 5 5 0542 Cart SVAROG Plasma Fig 4 5 0508 Welding carri...

Страница 17: ...HAND TORCH AND CONSUMABLES SV FIT system The SV FIT system allows great variability when using different ends of welding torches or allows to extend the torch length from the standard 6 7 m to 12 7 m...

Страница 18: ...ting mode solid or perforated In general the current set of consumables lasts an average of 1 to 3 hours of cutting ignited arc Under normal conditions the nozzle wears first when cutting by hand the...

Страница 19: ...svh torch parts Nozzle Nozzle body Cutting tip Diffuser Electrode You can use the SUPERLONG NOZZLE SET for cutting in very hard to reach areas Fig 9 Torch SVH 105 Fig 8 Hand torch SVH 105 Consumable...

Страница 20: ...20 30 ALFA IN a s www alfain eu CONSUMABLE PARTS STANDARD 85 105 A CONSUMABLE PARTS GROOVING 20 70 A CONSUMABLE PARTS GOUGING 80 105 A CONSUMABLE PARTS EXTENDED 20 70 A...

Страница 21: ...pc 6 5937 Cutting tip 70A 2pc 7 7000 Cutting tip 85A 2pc 3 5830 Electrode 10pc 10 7073 Nozzle 20 70A 1pc 8 7070 Nozzle body 20 70A 1pc 4 5936 Diffuser 20 70A pack 2 1pc Superlong nozzle Fig 9 Superlon...

Страница 22: ...d secure the torch well by turning the nut clockwise 4 Connect the compressed air on connector A7 on the rear wall of the machine 5 Connect the compressed air on connector A6 on the rear wall of the m...

Страница 23: ...and type of material to be cut and the size of the cutting current We recommend to test first 3 Metal cutting can be carried out in all possible positions horizontal horizontal overhead vertical asce...

Страница 24: ...adequate In cases where the compressor draws in air with high humidity which results in the need for frequent depressurization of the pressure vessel it is necessary to include another efficient separ...

Страница 25: ...ing arc does not penetrate the material perfectly the splashing material clogs the torch cutting tip and reduces its service life The cutting arc is unstable goes out and shoots 1 Worn cutting tip or...

Страница 26: ...ndition of this part has a negative effect on the cutting quality and causes very strong interference that can cause the machine control electronics to crash or affect surrounding equipment If the tor...

Страница 27: ...ation are listed in EN 60974 4 13 ERROR MESSAGES Error messages appear on the machine display At the same time a QR code is displayed which allows you to open the legend of error messages on mobile ph...

Страница 28: ...ime a legitimate claim is made until the machine is repaired 4 The warranty period of the torch is 6 months 5 It is a condition of the warranty that the cutting machine is used in the appropriate mann...

Страница 29: ...r or dealer 10 If a defective part is replaced during warranty repair ownership of the defective part passes to the manufacturer 11 The warranty certificate is the proof of purchase invoice with the s...

Страница 30: ...documents means that used electrical and electronic products should not be mixed with general household waste The device must be disposed of at separate collection and collection points EKOLAMP s r o...

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