Alfa Laval GJ 10, Инструкция по эксплуатации

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6 Maintenance
18
Maintain the Tank Cleaning Machine with care. Read the instructions carefully and pay special attention to the warnings!
Always keep Minor spare parts kit in stock.
6.2 General Dismantling Setup
Step 1
Note
A rigorously implemented preventative maintenance program will significantly reduce repair costs over the life of the Alfa Laval
Gamajet. The foundation of such a program is regularly scheduled inspections to discover and replace worn or damaged parts
before they can cause the failure of other, more costly, components. The inspection intervals required will depend on the severity
of the application, but a complete internal inspection at 100 hours of operation is recommended initially.
Step 2
Storage
The Alfa Laval Gamajet should be washed out with clean water after each use to remove any foreign material or soft
substances left in the machine that may harden during storage and cause the Alfa Laval Gamajet to
seize or lock up. A clean
water rinse through the Alfa Laval Gamajet will also wash out any residues of chemical cleaners or recirculated wash water
that could adversely affect the O-rings during prolonged contact in storage. The best position to store the machine is to stand
it up with the inlet connection facing down.
Step 3
External Inspection Intervals
Before every shift, the Stator (10) and the Nozzles (8) should be inspected for debris. Examine the (10) by loosening the
Collar Set Screw (27), while holding on the flats of the Cap (2), remove the main section of the machine from the Inlet Collar
(9).
Look into each Nozzle (8) for signs of debris or build-up.
When using the UST Lance, inspect the lanyard wire and rubber plug for deterioration.
Replace as needed.
Step 4
Internal Inspection Intervals
An interval of 100 hours is recommended initially. If all of the components are found to be in acceptable condition after the first
100 hours, the Alfa Laval Gamajet may then be inspected and routine preventive maintenance should be performed every 500 to
700 hours of operation, depending on the severity of use.
Step 5
Tips
All the Bearings, Bushings, Seals and O-rings are wear parts. Ideally, they should all be replaced, as a group, every 500 to 700
hours of operation, depending on the severity of use. If just one Bearing or Seal is worn or damaged, replace both it and its mate,
not just the worn or damaged part.