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ALFA IN a.s. ©                                 

 

 

           

www.alfain.eu

 

9. ROUTINE MAINTENANCE & INSPECTION  

1.  The only routine maintenance required for the ALF range of machines is a 

thorough  cleaning  and  inspection,  with  the  frequency  depending  on  the 
usage and the operating environment. 

 WARNING   

2.  Disconnect the ALF from the mains supply voltage before disassembling. 
3.  Special  maintenance  is  not  necessary  for  the  control  unit  parts  in  the 

Welder.  If  these  parts  are  damaged  for  any  reason,  replacement  is 
recommended. 

CAUTION   

4.  Do not blow air into the welder during cleaning. Blowing air into the welder 

can cause metal particles to interfere with sensitive electronic components 
and cause damage to the welder. 

5.  To clean the welder, disconnect it from the mains supply voltage then open 

the enclosure and use a vacuum cleaner to remove any accumulated dirt 
and  dust.  The  welder  should  also  be  wiped  clean.  If  necessary,  solvents 
that are recommended for cleaning electrical apparatus may be used. 

6.  Troubleshooting  and  repairing  of  ALF  welding  equipment  should  only  be 

carried out only by suitably qualified or competent person. 

7.  A ‘competent person’ must be a person who has acquired through training, 

qualification  or  experience, or a combination of them, the knowledge and 
skills enabling that person to safely carry out a risk assessment and repairs 
to the electrical equipment in question. 

8.  The person carrying out the servicing needs and repairs must know what to 

look at, what to look for and what to do. 

10.  STATEMENT OF WARRANTY 

1.  In accordance with the warranty periods stated below, ALFA IN guarantees 

the proposed  product to be free from  defects in material or workmanship 
when operated in accordance with the written instructions as defined in this 
operating manual. 

2.  ALFA  IN  welding  products  are  manufactured  for  use  by  commercial  and 

industrial  users  and  trained  personnel  with  experience  in  the  use  and 
maintenance of electrical welding and cutting equipment. 

3.  ALFA  IN  will  repair  or  replace,  at  its  discretion,  any  warranted  parts  or 

components that fail due to defects in material or workmanship within the 
warranty period. The warranty period begins on the date of sale to the end 
user. 

4.  If warranty is being sought, please contact your ALFA IN product supplier 

for the warranty repair procedure. 

5.  ALFA IN warranty will not apply to: 

Содержание ALF 181 BASIC aXe

Страница 1: ...ALFA IN a s www alfain eu ALF 181 221 BASIC aXe MANUAL EN 08 MIG MAG WELDING MACHINES ALF 181 BASIC aXe ALF 221 BASIC aXe INSTRUCTION MANUAL...

Страница 2: ...AFETY INSTRUCTIONS AND WARNINGS 4 3 CONDITIONS OF USE 7 4 TECHNICAL DATA 8 5 ACCESSORIES 9 6 DESCRIPTION OF THE APPLIANCE 10 7 GETTING STARTED 13 8 WELDING 16 9 ROUTINE MAINTENANCE INSPECTION 21 10 ST...

Страница 3: ...s that may exist when working with this product Read and understand this entire Manual and your employer s safety practices before installing operating or servicing the equipment While the information...

Страница 4: ...tor to the controls and connectors 11 When the welding machine is operating all its covers and doors must be closed and well fixed 12 Do not expose the welding machine to direct sunlight or to heavy r...

Страница 5: ...d from the work area to avoid any risk of fire 26 The operator must NEVER weld containers that have previously contained petrol lubricants gas or similar flammable materials even if the container has...

Страница 6: ...r the operator DC current 141V peak value AC current 141V peak value and 100V effective 4 Plasma cutting DC current 500V peak value 37 In case 1 the dc machines with rectifier must be built in such a...

Страница 7: ...by qualified personnel 2 During installation any electric work must only be carried out by trained personnel 3 Device complies with IEC 61000 3 12 4 Do not expose the plasma machine to direct sunlight...

Страница 8: ...y in this areas due to interference caused by power lines as well as the radiated interference During operation the device may be the source of interference Caution We warn users that they are respons...

Страница 9: ...IP 23S Standards EN 60 974 1 EN 60 974 10 cl A Dimensions w x l x h mm 474 x 888 x 561 Weight kg 65 Wire speed m min 1 17 Spool diameter mm 300 Spool weight kg 18 5 ACCESSORIES DELIVERED WITH THE MACH...

Страница 10: ...A1 ON OFF Switch A2 Voltage switch A3 LED ON Indicator A4 Work leads A5 LED over heating indicator A6 Wire speed potentiometer A7 EURO connector A8 Gas heater connector A9 Solenoid Valve gas connecto...

Страница 11: ...Switch A2 Voltage switch A3 LED ON Indicator A5 LED over heating indicator P1 Wire speed potentiometer P2 Spot time potentiometer P3 Interval time potentiometer WIRE FEEDER Fig 3 Wire feeder Pos Desc...

Страница 12: ...ain eu a b PS 2 W PS 4 W 2 rolls 4 rolls a 22 mm a 22 mm b 30 mm b 30 mm Grove type Wire diameter Item No Steel 0 6 0 8 2187 0 8 1 0 2188 Aluminium 0 8 1 0 2270 1 0 1 2 2269 1 6 2 0 2513 Flux core 0 8...

Страница 13: ...tors together Screw them up properly by mean turning the B2 clockwise 3 Plug the mains plug to 3x400 V mains 4 Switch the machine on by the ON OFF switch A1 INSERTING THE WIRE Fig 5 Spool holder 1 Ope...

Страница 14: ...r the wire will start feeding into the torch 5 When the wire reaches the end of the torch release the trigger screw on the tip and the nozzle CHANGING THE WIRE FEEDER ROLL 1 Every wire feeding roll in...

Страница 15: ...ner and special tip As shielding atmosphere use Argon Fig 7 Set for welding aluminium G1 EURO connector G2 Rolls G3 Liner terminal for 4 0mm 4 7mm outer diameter G4 O ring 3 5x1 5mm G5 Nut G6 Teflon L...

Страница 16: ...onnect the heater to the F3 heater connector optional Use type corresponding to voltage and current given on the shield 5 Open the F2 cylinder valve 6 Press the torch trigger 7 Adjust the amount of ga...

Страница 17: ...d all the time during welding The welding stops by releasing the torch button 1 2 Welding proces FOUR STROKE P2 P3 The four stroke mode is being used mostly for long welds when there is no need to hol...

Страница 18: ...e time circuit that starts and end the welding procedure 1 2 Welding proces 1 2 Welding proces INTERVAL WELDING P2 P3 The interval welding mode is being used for welding repeated short welds of the sa...

Страница 19: ...immer The burn back function if set suitably prevents sticking the welding wire into the welding tip The default time is 50 80 ms I tis possible to change the burn back time by means of a trimmer plac...

Страница 20: ...690 0 8 3 6 6 4 24 1440 1 0 3 12 12 6 72 4320 1 2 4 18 18 9 162 9720 Stainless steel wire 0 6 2 5 5 2 3 11 5 690 0 8 3 6 6 4 24 1440 1 0 3 12 12 6 72 4320 1 2 4 18 18 9 162 9720 Aluminum wire 0 6 2 5...

Страница 21: ...bly qualified or competent person 7 A competent person must be a person who has acquired through training qualification or experience or a combination of them the knowledge and skills enabling that pe...

Страница 22: ...nual are details regarding the maintenance necessary to ensure trouble free operation NOTE 12 Warranty repairs must be performed by either an ALFA IN Service Centre an ALFA IN distributor or an Author...

Страница 23: ...warranty list serves proof of purchase invoice on which is the serial number of the machine eventually a warranty list below which is filled in by an authorized dealer Serial number Day month written...

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