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Alemite, LLC • 167 Roweland Drive, Johnson City, Tennessee 37601 • www.alemite.com

Copyright © 2018 by Alemite, LLC

SERVICE GUIDE

7795-A5

7795-B5*

SER 7795-A5

Revision (2-18)

FORM: 670639

HIGH-PRESSURE GREASE PUMP

Description

The major components of the pump models in the 7795 series 
consist of an air-operated motor and a pump tube. The air motor 
connects directly to the double-acting reciprocating pump tube. 
These high-pressure non-divorced grease pumps (80:1 ratio) are 
designed to deliver a range of greases (up to NLGI # 3) and operate 
directly from their original drums or bulk containers*.

Models 7795 Series Comparison

Each pump model is designed with a pump tube length to accom-
modate different size containers. See 

Figure 1.

* Pump model 7795-A5 is operated in various type systems, Refer to 
the section entitled Alternate Installation (

page 12

) for details.

Specifications

Air motor*

Air motor 

model

Air inlet

Maximum 

air pressure

Body

Adapter

323640-4

3/4 in 

NPTF

Not applicable

100 psi 

(7 bar)

For additional air motor specifications, refer to Service Guide  
SER 323640-4*, form 397897* 
* Indicates change

Noise level

Air pressure

60psi 

(4.1 bar)

100 psi (6.8 bar)

dB

1)

96

98

1)

 measured distances: 3 ft. 

(0.9 m)

Pump model

Container size

X

Y

7795-A5

400 lbs.

33 1/8 in  

(84 cm)

52 1/4 in 

(133 cm)

7795-B5

120 lbs.

25 5/8 in  

(65 cm)

7795-B5

Figure 1 

High-Pressure Pump Model 7795 Series Model 7795-A5 Shown

Pump model

Material outlet adapter

Maximum material 

pressure

Deliver/min.  

(approximate)

Displacement  

per cycle

7795-A5 and 7795-B5

1/2 in NPTF (f) x 1/2 in NPTF (m)

8000 psi (552 bar)

13 lbs (6 kg)

2.45 in

3

 

(40.15 cm

3

)

** For detailed information, refer to 

Figure 3.

Table 1 

High-pressure pump model 7795 series specifications

Pump tube

* Indicates change

Содержание 7795-A5 Series

Страница 1: ...rious type systems Refer to the section entitled Alternate Installation page 12 for details Specifications Air motor Air motor model Air inlet Maximum air pressure Body Adapter 323640 4 3 4 in NPTF No...

Страница 2: ...14 15 16 17 1 2 1 2 1 2 1 2 18 1 2 19 201 2 3 21 201 2 3 22 See Figure 5 B 12 Weep hole Weep hole 11 101 2 9 1 2 81 71 2 Apply thread sealant here 6 5 1 2 3 4 Part of air motor 323640 F1 Figure 2 A Hi...

Страница 3: ...ad 1 2 in 13 3 323787 12 13 O ring 1 3 16 in ID x 1 5 16 in OD 1 323842 1 14 Spacer 1 1 2 324274 9 15 Seal 0 812 in ID x 1 062 in OD 1 1 2 327706 5 16 Ring Lantern Brass 1 1 2 328031 4 17 Seal 0 812 i...

Страница 4: ...3 45 1 2 3 44 46 271 2 3 47 271 2 3 48 491 2 Apply Loctite 222 here Apply Loctite 222 here 50 33 34 35 361 371 2 381 391 2 40 Place punch here 321 271 2 31 1 2 301 2 291 2 28 271 2 Weep hole 26 241 2...

Страница 5: ...3741 43 37 50666 Washer 0 87 in Od aluminum 1 1 2 323742 42 38 323732 Adapter and insert assembly 1 1 323747 2 41 39 171032 12 Pin roll 3 32 dia X 15 16 in Long 1 1 2 324648 24 40 333342 Rod primer 1...

Страница 6: ...ilograms per minute X axis to air consumption in cubic feet liters per minute right Y axis and to material discharge pressure in psi bar left Y axis NLGI 2 grease at 77 F 25 C bar psi Material dischar...

Страница 7: ...cover Important remove the follower from the bottom of the container Disassembly 1 Unscrew adapter 5 from air motor assembly 2 2 Remove washer 7 and rubber bushing 8 Separate pump tube from air motor...

Страница 8: ...er rod from adapter 32 Remove valve body 46 with attached components and guide washer 42 from the upper end of the primer rod as sembly 33 Remove screw 43 nylon washer 44 seal 45 and additional washer...

Страница 9: ...the body Make sure the assembly centers and seats properly 7 Install and seat seal 17 heel end first into the body CAUTION Do not place washer 18 inside spacer 19 Damage to compo nents will occur 8 I...

Страница 10: ...s 18 Install retainer 34 flange end first into the piston Make sure the retainer centers and seats properly 19 Install spring 35 into the piston 20 Install ball 36 into the spring 21 Install washer 37...

Страница 11: ...the spacer centers and seats properly 38 Install gasket 27 into the adapter 39 Position barrel assembly 28 with the large diameter pointing upward 40 Install wear ring 29 into the barrel assembly 41 I...

Страница 12: ...rt for details 10 Check the motor for air leakage If the motor leaks refer to the Air Motor Service Guide for details Stall Test WARNING Should leakage occur anywhere within the system disconnect air...

Страница 13: ...the life of the motor can be extended with the use of a lubricator Alternate Installations Pump model 7795 A5 is often mounted from either a single or dual post hoist in bulk grease distribution syst...

Страница 14: ...Product leakage visible at bottom of Body 11 1 Pump tube not sufficiently tight 2 Damaged gasket s 20 1 Tighten pump tube assembly 2 Separate pump tube from air motor and replace gaskets 20 Air leakag...

Страница 15: ...ty of Machinery Basic Concepts General Principles and Design Part 1 Basic Terminology Methodology EN 292 2 Safety of Machinery Basic Concepts General Principles and Design Part 2 Technical Principles...

Страница 16: ...www alemite com Alemite LLC 167 Roweland Drive Johnson City Tennessee 37601 www alemite com...

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