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MAINTENANCE

RX60/72/84   10/12

Maintenance Section 5-12

© 2012 Alamo Group Inc.

MAINTENANCE

BLADE SHARPENING

When sharpening blades, grind each blade the same amount to maintain balance. Follow
original sharpening pattern as shown in 

Figure Mnt-R-0008. 

Always sharpen blades by

grinding. Always sharpen both blades at same time to maintain balance. The difference in
blade weights should not exceed 1 ounce. Unbalanced blades will cause excessive
vibration which can damage gear box bearings. Vibration may also cause structural cracks
in cutter housing. DO NOT heat and pound out edge. Do not sharpen blade to a razor edge,
but leave a 1/16” blunt edge. Do not sharpen back side of blade.

Avoid personal injury. Always block the cutter up to prevent if from falling when the blades

and/ or carrier are being serviced. 

BLADE CARRIER REMOVAL

Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the blade
carrier is loosened. Use a suitable 2 jaw gear puller to pull carrier off tapered gearbox shaft. If gear puller is not
available use long bar inserted through blade bolt access hole with end against rotor bar. Strike opposite end of
bar with sledge hammer. Rotate blade carrier 180 degrees and repeat process until carrier breaks loose.

BLADE CARRIER INSPECTION

Blade bolt fit into carrier bushings should be checked every time blades are changed. The blade bolt should fit
into carrier bushings as a snug slip fit. If the blade bolt fit appears to be loose or sloppy, measure the square
hole in bushing. If the bottom of the square hole is 1/16” or greater than the square shoulder of the new blade
bolt the bushings should be replaced. Bushings can be removed by cutting bushing head where it is welded to
carrier bar. Once head is removed bushing can be pressed out of bar. Clean and grind top of blade bar so new
bushing can be installed and welded. Bushing should be pressed into bar as far as possible. Use low hydrogen
rod to weld bushing in place.   

Содержание RX60

Страница 1: ...rt of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating th...

Страница 2: ......

Страница 3: ...anual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Industrial If you would like a VHS video tape of the video please e mail AEMVideo alamo group...

Страница 4: ...ss _________________________________________ City _______________________________________ State ______________________________________ Zip Code ___________________________________ Mower Model ________...

Страница 5: ...before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully u...

Страница 6: ...perator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Proce...

Страница 7: ...SETUP INSTRUCTIONS 3 2 PULL TYPE RX84 ONLY INSTRUCTIONS 3 2 SHIELD ASSEMBLY All Models 3 3 TAIL WHEEL INSTALLATION Model RX60 RX72 3 3 TAIL WHEEL INSTALLATION LIFT TYPE Model RX84 Only 3 4 DUAL TAIL...

Страница 8: ...omponent Inspection 4 23 Blade Bolt Inspection 4 26 DRIVING THE TRACTOR AND IMPLEMENT 4 29 Starting the Tractor 4 30 Brake and Differential Lock Setting 4 30 Raising the Mower 4 31 Driving the Tractor...

Страница 9: ...PROPER TORQUE FOR FASTENERS 5 16 GEARBOX SERVICING Models RX60 RX84 5 18 GEARBOX DISASSEMBLY 5 19 RIGHT ANGLE GEARBOX OUTBOARD ASSEMBLY DISASSEMBLY PROCEDURES 5 20 Input Shaft Removal 5 20 Output Shaf...

Страница 10: ......

Страница 11: ...Safety Section 1 1 2012 Alamo Group Inc SAFETY SECTION...

Страница 12: ...this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result...

Страница 13: ...eration can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and...

Страница 14: ...locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECUREL...

Страница 15: ...l from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor h...

Страница 16: ...ity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remov...

Страница 17: ...ion STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INS...

Страница 18: ...NLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tra...

Страница 19: ...missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length betw...

Страница 20: ...CT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengag...

Страница 21: ...sconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AN...

Страница 22: ...258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTING...

Страница 23: ...ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING DISENGAGE PTO RAISE MOWER REMOVE any...

Страница 24: ...r raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructio...

Страница 25: ...ves knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications...

Страница 26: ...safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety deca...

Страница 27: ...ors 10 nfs 1 SERIAL PLATE Serial Number Plate 11 00756004 1 DANGER Shield Missing 12 00756005 1 DANGER Rotating Driveline Not Shown 13 D454 1 WARNING Crushing Hazard 14 D518 1 WARNING Jack Positioning...

Страница 28: ...SAFETY RX60 72 84 10 12 Safety Section 1 18 2012 Alamo Group Inc SAFETY Decal Description...

Страница 29: ...SAFETY RX60 72 84 10 12 Safety Section 1 19 2012 Alamo Group Inc SAFETY...

Страница 30: ...SAFETY RX60 72 84 10 12 Safety Section 1 20 2012 Alamo Group Inc SAFETY...

Страница 31: ...SAFETY RX60 72 84 10 12 Safety Section 1 21 2012 Alamo Group Inc SAFETY...

Страница 32: ...SAFETY RX60 72 84 10 12 Safety Section 1 22 2012 Alamo Group Inc SAFETY...

Страница 33: ...SAFETY RX60 72 84 10 12 Safety Section 1 23 2012 Alamo Group Inc SAFETY...

Страница 34: ...SAFETY RX60 72 84 10 12 Safety Section 1 24 2012 Alamo Group Inc SAFETY...

Страница 35: ...SAFETY RX60 72 84 10 12 Safety Section 1 25 2012 Alamo Group Inc SAFETY...

Страница 36: ...SAFETY RX60 72 84 10 12 Safety Section 1 26 2012 Alamo Group Inc SAFETY...

Страница 37: ...nnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or mai...

Страница 38: ......

Страница 39: ...Introduction Section 2 1 2012 Alamo Group Inc INTRODUCTION SECTION...

Страница 40: ...0 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in...

Страница 41: ...ttached to the tractor using 3 point Cat I Cat II or III standard or quick hitches or pull hitches Standard equipment includes driveline shields clutch shields and front and rear discharge shields Equ...

Страница 42: ...ty information In addition to the standard Limited Warranty shown on the facing page Alamo Industrial also provides 1 A FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they have be...

Страница 43: ...r 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchas...

Страница 44: ......

Страница 45: ...Assembly Section 3 1 2012 Alamo Group Inc ASSEMBLY SECTION...

Страница 46: ...t torque chart in Maintenance Section All bolts are grade 5 unless otherwise specified PULL TYPE RX84 ONLY INSTRUCTIONS The standard Pull Type Unit will be shipped from the factory in the following bu...

Страница 47: ...ws gearbox bracket flat washer lockwasher bolt Tighten bolts to recommended torque Figure Asm R 0091 TAIL WHEEL INSTALLATION Model RX60 RX72 Align Tail Wheel Beam Weldment 1 between pivot brackets loc...

Страница 48: ...rough holes in brackets 2 and 4 which will give approximately desired cutting height Install locknut 23 and tighten all bolts Figure Asm R 0402 DUAL TAIL WHEEL INSTALLATION LIFT TYPE Model RX84 Only 1...

Страница 49: ...18 and 5 8 locknut 19 Figure Asm R 0341 3 Attach flex links 3 to A Frame bars 2 with 5 8 x 3 carriage bolts 7 bushings 8 flatwasher 9 and nut 10 4 Insert quick hitch bushing 5 between A Frame and ins...

Страница 50: ...nut 3 Attach flex links 3 to A Frame bars 2 with 5 8 x 3 carriage bolts 7 bushings 8 flatwasher 9 and nut 10 4 Insert quick hitch bushing 5 between A Frame and insert 5 8 x 4 1 2 bolt 4 and 3 4 locknu...

Страница 51: ...ing shafts can kill Figure Asm R 0090 Attach slip clutch end of the driveline to the gearbox input shaft securely Make certain that the slip clutch is fully onto the input shaft splines Tighten the lo...

Страница 52: ...0406 and tongue 1 Figure Asm R 0405 using clevis pin 15 flatwashers 31 and cotter pin 38 NOTE The adjusting nuts on control rods should be to rear of machine Figure Asm R 0406 HYDRAULIC OR MANUAL LIF...

Страница 53: ...ASSEMBLY WHEELS Model RX84 Only Install the Wheels on the Wheel Hubs Note If Laminated Tires are used place the flat side of the Lug Nut against the Wheel Asm R 0127 Note direction of travel and curv...

Страница 54: ...nt Deflector Attach the Front Deflector to the Mower with 1 2 x 1 1 2 bolts flatwashers and locknuts Rear Deflector Attach Deflectors to deck using 1 2 x 1 1 4 bolts and locknuts Front and Rear rubber...

Страница 55: ...usage 100 hours or more per year and will provide protection from thrown objects with careful operation Chain Guards must be maintained in good repair by replacing missing or worn sections or by being...

Страница 56: ...ugh each lifting lug 2 1 2 below the lift pins and 5 8 from the front of the lug Install lower end of check chain 1 to hitch ears through lower holes using bolts 2 washers 3 and locknuts 4 Tighten sec...

Страница 57: ...endicular 3 Attach the Mower to the tractor Install stabilizer bars or adjust sway chains to prevent side sway of the mower Stabilizer Bars or Sway Chains must be installed and adjusted tightly Withou...

Страница 58: ......

Страница 59: ...Operation Section 4 1 2012 Alamo Group Inc OPERATION SECTION...

Страница 60: ...d vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as...

Страница 61: ...d Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safe...

Страница 62: ...ive Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate th...

Страница 63: ...may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount non conforming hitches Depending on the hitch category certain size pins are used to attach th...

Страница 64: ...at a PTO speed of 540 Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on th...

Страница 65: ...he Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been d...

Страница 66: ...the Tractor or Implement Falling off can result in serious injury or death SG 10 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the...

Страница 67: ...levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the igniti...

Страница 68: ...he lug and arm holes and insert retaining pin into hitch pin 6 Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 7 Extend or retract 3 point top link to align its...

Страница 69: ...cking the following 1 Driveline length 2 Tractor stability NOTE Offset Adapter Hitches are available to position the mower to the left or right Mowers with Offset Adapter Hitches connect to the 3 poin...

Страница 70: ...for more information on correctly connecting agricultural tractors to implements Or type in your internet browser the following web address www algqr com hme Ops 0008 MISC 6 SETTING THE MOWER Properly...

Страница 71: ...the tailwheel to rest at ground level Align tailwheel beam between nearest sets of holes in beam support brackets and reinstall support bolts on each side of beam Tighten all bolts and nuts 8 Extend t...

Страница 72: ...1 flatwashers 2 between the bottom of drawbar and bottom lip of clevis to fill open space Insert a 3 4 x 4 1 2 grade 5 or 8 bolt 3 through clevis and drawbar and retain in position with a 1 locknut 4...

Страница 73: ...shoes are 2 off the ground If a hydraulic cylinder is used stroke control spacers can be placed on the hydraulic shaft to maintain a set cutting height each time the mower is raised and lowered 3 Adj...

Страница 74: ...ill allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension...

Страница 75: ...ached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 Before operating the Implement check to make sure the Implement input drivel...

Страница 76: ...ount the driveline profiles were engaged If the engaged length is less than 9 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the...

Страница 77: ...ily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good...

Страница 78: ...lace missing damaged and illegible decals OPS U 0011 Perform scheduled lubrication as detailed in the maintenance section Ensure all decals are in place and legible Ensure the driveline is securely at...

Страница 79: ...mponents Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact SGM 3 Lift Type Ensure the tailwheel beam...

Страница 80: ...needs replacement Ensure the gearbox vent is in place and free from clogs OPS R 0040_B Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before...

Страница 81: ...OPERATION RX60 72 84 10 12 Operation Section 4 23 2012 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031...

Страница 82: ...der the mower for distances up to 300 feet When the blades are replaced the fastening hardware must be replaced Check and retighten the blade hardware after the first eight hours of operation In sever...

Страница 83: ...shape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been...

Страница 84: ...DE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally...

Страница 85: ...er on the mower All safety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hyd...

Страница 86: ...SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition Ther...

Страница 87: ...eds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characterist...

Страница 88: ...ocked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disen...

Страница 89: ...operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immedia...

Страница 90: ...se serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse...

Страница 91: ...E TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manu...

Страница 92: ...engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of...

Страница 93: ...ivetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of byst...

Страница 94: ...g speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches...

Страница 95: ...is type of operation can lead to bent or broken blade bars broken blade bolts and broken blade bar assembly bolts which can be dangerous to the operator or bystanders Do not mow with two machines in t...

Страница 96: ...to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck SGM 12 When you get to the end of a pas...

Страница 97: ...on the first pass OPS R 0043 Then lower the mower to the desired height and mow the vegetation a second time If possible select a mowing pattern that is at a 90 degree angle to the first pass to redu...

Страница 98: ...ace any cracked worn bent or damage blades Always replace blade bolts and nuts when replacing blades Make sure the blade bolts are properly tightened 4 RAISE CUTTING HEIGHT to 6 INCHES minimum 5 INSPE...

Страница 99: ...Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for al...

Страница 100: ...extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins After dis...

Страница 101: ...riveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid ai...

Страница 102: ...034 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning fea...

Страница 103: ...dlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most old...

Страница 104: ...own locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other f...

Страница 105: ...an Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for direction of cut I...

Страница 106: ...nditions too wet for cutting Allow grass to dry before cutting Slow Blades unable to cut that part of ground speed of tractor but keep grass pressed down by path of engine running at full PTO wpm trac...

Страница 107: ...Maintenance Section 5 1 2012 Alamo Group Inc MAINTENANCE SECTION...

Страница 108: ...adder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s ins...

Страница 109: ...ions Severe or unusual conditions may require more frequent lubrication Use an multi purpose gear oil PN 00786250 for all locations shown Be sure to clean the fitting thoroughly before using grease gu...

Страница 110: ...MAINTENANCE RX60 72 84 10 12 Maintenance Section 5 4 2012 Alamo Group Inc MAINTENANCE...

Страница 111: ...MAINTENANCE RX60 72 84 10 12 Maintenance Section 5 5 2012 Alamo Group Inc MAINTENANCE...

Страница 112: ...MntP R 0056 be removed to check oil level after every 8 hours of operation If required oil should be added until it comes to proper level Recommended lubricant is multi purpose gear oil Alamo Industr...

Страница 113: ...rease Fitting holes for lubrication Lubricate the shield bearings every 16 hours The Driveline Integral Shields should not become dented or otherwise damaged The Integral Shield Assembly has a Nylon B...

Страница 114: ...s or cracks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines teles...

Страница 115: ...VELINE MAIN CV DRIVELINE SAFETY SHIELD 1 To remove the outer CV cone remove the locking screws from shield cone Remove cone over yoke Remove bearing ring and remove the locking screws from inner shiel...

Страница 116: ...ighten locking screws Grease bearing groove in double yoke Insert bearing ring Slide guard cone for double yoke over cam from the connecting end Make sure holes for screws are visible Tighten locking...

Страница 117: ...ades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the blade nut torque after first 8 hours Operating wi...

Страница 118: ...n but do not remove the nut until the blade carrier is loosened Use a suitable 2 jaw gear puller to pull carrier off tapered gearbox shaft If gear puller is not available use long bar inserted through...

Страница 119: ...pacer over the nut to prevent damage to the nut and threads Retighten the nut to 450 ft pounds Install cotter pin and spread Always recheck gearbox output shaft slotted blade carrier retaining nut tor...

Страница 120: ...ur of operation the slip clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating To adjust the disc clutch tighten the...

Страница 121: ...tractor and start the tractor Set the engine speed at 1200 RPM 3 Mark outer plates as shown in Figure Mnt R 0090 4 Engage the PTO approximately one second and then quickly disengage it The friction l...

Страница 122: ...y 5 Place driveline in storage position resting on bracket 6 Store the cutter in a clean dry place with the cutter housing resting on blocks 7 Use spray touch up enamel where necessary to prevent rust...

Страница 123: ...MAINTENANCE RX60 72 84 10 12 Maintenance Section 5 17 2012 Alamo Group Inc MAINTENANCE...

Страница 124: ...tain to clamp or securely support the gearbox and sub assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye...

Страница 125: ...s out of housing the complete assembly will drop 5 The gearbox is now disassembled into four 4 sub assemblies 1 Input shaft assembly 2 Output shaft assembly 3 Lower bearing retainer assembly 4 Main ho...

Страница 126: ...pull out with Gear and Bearing Cones item 27 still on it Inner Bearing Cone may stay in Housing and Outer Bearing Cone should come off with front Bearing cover Step VII Remove Inner Bearing Cone Inner...

Страница 127: ...m 23 into Main Housing from the bottom NOTE Direction bearing cup must be installed Insert spacer item 12 Install lower bearing cup item 23 into main housing and seat firmly against spacer item 12 STE...

Страница 128: ...ring Cone is seated into Inner Bearing Cup Rotate output shaft back forth slightly to determine approx gear back lash If backlash seems large it will be necessary to remove a shim item 7 or 8 If not e...

Страница 129: ...n to clamp or securely support the gearbox and sub assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and...

Страница 130: ...Bearing 3 1 Oil Seal 4 1 Shaft 5 2 Internal Clip 6 2 Shim 7 1 External Clip 8 1 Nut 9 1 Shim 10 1 Protective Shield 11 1 Oil Seal 12 2 Bearing 13 1 Shaft 14 1 Bevel Pinion 15 1 Cotter Pin 16 1 Shim 1...

Страница 131: ...V Check gear backlash BAcklash should always be present and should be between 0 12 and 0 020 inches If not then shims 7 and 17 must be exchanged between input and rear sides of gearbox To increase ba...

Страница 132: ...Remove gear 15 shim 10 23 and bearing cone 13 from main housing Note and mark shims 10 and 23 so they may be reused during assembly Step V Using long punch or bar drive bearing cup 13 from both ends P...

Страница 133: ......

Страница 134: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 27 2012 Alamo Group Inc SEGURIDAD...

Страница 135: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 26 2012 Alamo Group Inc SEGURIDAD...

Страница 136: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 25 2012 Alamo Group Inc SEGURIDAD...

Страница 137: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 24 2012 Alamo Group Inc SEGURIDAD...

Страница 138: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 23 2012 Alamo Group Inc SEGURIDAD...

Страница 139: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 22 2012 Alamo Group Inc SEGURIDAD...

Страница 140: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 21 2012 Alamo Group Inc SEGURIDAD...

Страница 141: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 20 2012 Alamo Group Inc SEGURIDAD...

Страница 142: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 19 2012 Alamo Group Inc SEGURIDAD...

Страница 143: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 18 2012 Alamo Group Inc SEGURIDAD...

Страница 144: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 17 2012 Alamo Group Inc SEGURIDAD...

Страница 145: ...SEGURIDAD RX60 72 84 10 12 Secci n de Seguridad 1 16 2012 Alamo Group Inc SEGURIDAD Descripci n de Calcoman a...

Страница 146: ...l mina las l minas los cortador ejes los cuchillos las suspensiones del cuchillo los rodillos los componentes del engranajes de conducci n y los cojinetes Estas piezas se hacen y se prueban a las esp...

Страница 147: ...esde la tierra ASEG RESE de estar bien apoyado sobre superficies s lidas planas al subirse al implemento para realizar tareas SIGA las instrucciones del fabricante sobre c mo manipular los lubricantes...

Страница 148: ...posici n de conducci n los espejos y el transporte del implemento para tener una visi n clara para condiciones de conducci n y tr nsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE DESAPLIQU...

Страница 149: ...ficar cables de servicios subterr neos PAUTAS DE PREVENCI N DE INCENDIOS durante la operaci n reparaci n y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de...

Страница 150: ...ema QUITE y reemplace la manguera si sospecha que tiene filtraciones Solicite al distribuidor que verifique si hay filtraciones LAS FILTRACIONES DE L QUIDO DE ALTA PRESI N PUEDEN NO SER VISIBLES AL VE...

Страница 151: ...MANOS LOS PIES y EL CUERPO a las cuchillas giratorias l neas de conducci n y partes hasta que todos los elementos m viles se hayan detenido NO ponga las manos o los pies debajo de las plataformas de...

Страница 152: ...e se han quitado para tareas de reparaci n o mantenimiento PARA EVITAR que la l nea de conducci n se rompa durante las operaciones VERIFIQUE que la l nea de conducci n tenga el largo adecuado entre el...

Страница 153: ...S LO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABR CHESE el cintur n de seguridad al operar el tractor y los equipos S LO OPERE el tractor y el equipo sentado en el asiento del tr...

Страница 154: ...contacto con objetos pesados estructuras fijas guardarrailes de metal y estructuras de cemento 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSPE...

Страница 155: ...tar 2 EVITE estos objetos cuando use la cortadora INSPECCI N DEL REA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tama o PASE LA CORTADORA a una altura inte...

Страница 156: ...fallas mec nicas o hidr ulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CA DA DEL EQUIPO al trabajar cerca o debajo de los componentes o implementos elevados por un engan...

Страница 157: ...cierre del yugo en la muesca del eje de PTO PRESIONE y JALE DE LA L NEA DE CONDUCCI N del EJE DE TOMA DE FUERZA PTO del tractor y del implemento para asegurarse de que est n FIRMEMENTE SUJETADOS PARA...

Страница 158: ...DE OPERACI N GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad n tida de m s de 90 metros 100 yardas DEBE PODER VISUALIZAR...

Страница 159: ...de producir al operar este equipo Indica una situaci n peligrosa inminente que de no ser evitada OCASIONAR la MUERTE O UNA LESI N MUY GRAVE Indica una situaci n peligrosa inminente que de no ser evita...

Страница 160: ...Secci n de Seguridad 1 1 2012 Alamo Group Inc SECCI N DE SEGURIDAD...

Страница 161: ......

Страница 162: ...te por electrocuci n y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEG N SEA NECESARIO Consulte los detalles en el Manual del Ope...

Страница 163: ...__________________ Direcci n del solicitante __________________________________ Ciudad _______________________________ Estado _______________________________ C digo postal __________________________ M...

Страница 164: ...una pregunta acerca de la operaci n segura comun quese con su supervisor con el distribuidor o con Alamo Industrial Si desea recibir una copia del video en VHS env e un mensaje de correo electr nico a...

Страница 165: ...mprendido la totalidad de este manual Comun quese con el distribuidor si necesita explicaci n sobre alguna instrucci n que no haya comprendido del todo Los cuidados que brinde a su Implemento Alamo In...

Страница 166: ...or es una parte esencial de la operaci n segura de esta m quina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operaci n contenidas en este manual antes...

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