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01252 359760 • ajproducts.co.uk
Thank you for choosing our product. Before using this product,
please read this manual carefully, understand the construction
and performance, and operate, maintain according to the
manual. Overload is especially forbidden to avoid injuring
person, damage of load and truck. Any damage or injuring
which is caused by change of truck without the permission is
nothing to do with the manufacturer.
1. Preface
The Rough Terrain Truck is suitable for using at construction site, factories,
buildings and roads, transports various materials.
1) Because of the two Ø568mm front wheels and two Ø250mm steering
wheels, the truck is suitable for any condition of the road. And the front
wheels are pneumatic, it can reduce the friction force, minish the vibration.
You can operate it easily and steadily.
2) Because the steering wheels are wider and solid, it enhances the carrying
capacity, reduces the deformation. It is flexible to change direction lightly
and handily, which improves the adaptability in ground, makes the truck
be steadier, and increases carrying security.
3) Because of the double action pump, the work efficiency has been
improved greatly.
4) Because of the higher lifting height, it extends the distance of the truck to
the ground to suit for uneven and complicated ground.
5) Because of the adjustable fork, it can be suitable for material of different
shapes. It makes the transportation more convenient and reliable.
2. SPecification
figure 1: constructions of the truck.
1. Front wheel
2. Fork
3. Chassis
4. Cylinder
5. Release valve
6. Steering handle
7. Steering wheel
Form 1: Specification
Model
rP1000
rP1500
Capacity Kg
1000
1500
Max. Lifting Height (H) mm
240
240
Min. Height of Fork (h) mm
70
70
Wheel Base (N) mm
973
973
Width of the forks (E) mm
216-680
216-680
Length of the fork (L) mm
800(860)
800(860)
Dia. of Front Wheel (d×f1) mm
Ø568x145
Ø568x145
Dia. of Steering Wheel (d×f2) mm
Ø250x50
Ø250x50
Min. Turning Radius (R) mm
1400
1400
Distance between two wheels (F) mm
1230
1230
Overall Length (A) mm
1407
1407
Overall Width (B) mm
1670
1670
Overall Height (C) mm
1280
1280
Net Weight Kg
218
238
figure 2: Dimensions of the truck
3. StePS of inStallation
1. Take out the sliding welding frame (F5400), left and right piece of welding
frame of front wheel (F5410), put F5410 on two sides of F5400, take
hexagram screw bolt M12 (F5413) through into washer 12 (F5411)
and spring washer 12 (F5412). Fasten F5400 and (F5410)
2. Take out front wheel Ø568 (F5422), bush (F5418), shaft of front wheel
(F5417) , Mount the front wheel to the wheel frame with Shaft and bush,
then put washer 20 (F5416), spring washer 20 (F5415) on the both ends of
the shaft , fasten two ends with self-locking nut M20 (F5414).
3. Take out cylinder assy.(5400), insert the shaft (5404) into the rear
wheel(5405)put rear wheel (5404) put retaining ring (128) onto the shaft
(5404), then press the anti-dust cover. Put steel-ball (101) onto the
piston of the jack, take out the welding base and put into jack, use
the pin (3926) to fasten the rhombic plate to the barcket, then press
the elastic pin. Screw on the hexagram bolt M6 (F3101) to the base.
4. Take out handle (H3101) into cylinder housing, pull out the pin (3111), put
the pin(3111) into one side of the cylinder housing, connect the
cylinder housing and handle. Pay attention to the position of the hole
on the pin, make sure that the wire of the chain go through the hole of the
pin. Use spring pin (H3103) to fix the shaft, press plunger down and take
out the pin. Raise the connecting rod and put the pin of chain into the
concave.
5. Swivel down the handle to pump the piston to the top position, Insert the
long axle(F5407) into the hole of the base housing and the fork assy.
(F5409), then fix with two retaining rings on both sides, put the cover on it,
then fixed with M10 bolt (F5426), washer (F5427) and elastic washer(F5428).
4. oPerating inStructionS
1. Make sure the truck is assembled correctly before operating it.
2. The lifting and lowering is controlled by the control valve. When the valve
is at the free position or the handle is turned anti-clockwise, you can
lift the fork by pressing the handle up and down. When you turn the valve
handle clockwise, the fork descends. Contrarily, when you turn the valve
handle anti-clockwise or release the valve, the fork stops lowering.
3. The product is equipped with a double action pump. When the handle
is pressed up and down, the piston raises continually. It improves the work
efficiency. It is better to operate the truck by two persons to reduce the
work intensity. If you operate the truck by one person, you could move the
handle to one side to reduce the operating force.
4. When the truck is loaded: Please put the gravity center of the load as
close to the root of the fork as possible. Avoid the unbalanced load. Adjust
the fork width to proper dimension. To make sure every part is pressed
equably, lift and lower smoothly, move reliably.
5. When the truck is loaded, pay more attention to the pressure of tyre.
Whether the pressure is too high or too low, it is harmful for the lifetime of
the wheel.
5. Safety guiDe
1) When operating the truck must be careful, especially at the corner and the
slope.
2) Do not put the load on the fork for a long time. When operation is finished,
you should lower the fork to the lowest position.
3) Do not lift person.
4) The working temperature is -20°C~+40°C. If you want to operate the truck
in cold area, must use low-temperature-hydraulic-oil.
5) When it is not used, make sure put it into the garage instead of outdoor.
6. Maintenance
1) Maintenance regular and replace the easy-worn parts in time can prolong
the lifetime of truck.
2) The truck must be maintained by the professional person.
3) If you want to change parts, please use the parts supplied by
manufacturer. Otherwise, it will be harmful for the truck.
4) If the truck needs maintenance, please disassemble the truck as the
diagram in this manual.
5) Refer to the parts list in the manual, change the broken parts when
maintaining.
6) Daily clean and periodic lubrication is necessary and it will prolong the
lifetime of the truck.
item
Period
Program
Movable Parts
4 weeks
Add the normal lubricating oil
Hydraulic Parts
1 year
Do as “change oil”
Wheels
4 weeks
Check the abrasion. If it is more
than 1mm, please change the
wheel. When the wheel pressure
less than 200Kpa, please inflate
the tyre. The recommended
pressure is 250Kpa.
Change Oil
Oil: L-HV46
Volume: 0.3L
