Aixro XR50 Скачать руководство пользователя страница 12

 

 

© Aixro GmbH / Woelfle Engineering GmbH 

11/23 

 

5.  FIRST LAUNCH 

5.1.  Water 

1. 

Remove the cap from the radiator, and fill the cooling system with water. 

2. 

Turn the rear axle manually to remove air from the system. 

3. 

Add water until the radiator is filled to the top and tighten the radiator cap. 

!  Make sure the system is watertight (especially the hose connections). 

 

Distilled water and a low percentage aluminium-compatible antifreeze prevent corrosion, but 
adding antifreeze can be forbidden on some race tracks. 

5.2.  Fuel 

Premium  unleaded  brand  name  pump  fuel  (ROZ  95)  is  recommended.  Standard  unleaded 
fuel (ROZ 91) can also be used without problems. The engine must be operated with a fuel-
oil-mixture  at  a  50:1  ratio,  i.e.  100ml  per  5l  (US:  2.56fl.oz  per  1gal  /  UK:  3.2fl.oz  per  1gal). 
Use pre-diluted fully synthetic 2-stroke racing oil. 

 

We recommend only to use the oil 

Mobil 1 Racing 2T

!  If you use the wrong oil or mixing ratio, this can cause damage or total loss of the en-

gine 

– even if damage is not immediately apparent. 

!  Ensure that fuel and oil are pre-mixed properly in a petrol can. 

5.3.  Refuel / System Fill 

In order to protect the engine, you should never start or run the engine without sufficient fuel 
supply. Before starting the engine, the fuel tank should always be at least ¾ full, and all fuel 
lines should be full as well. 
1. 

Fill the fuel tank with pre-mixed fuel. 

2. 

Blow air into the overflow tank until the fuel line to the carburettor is completely full (a 
few air bubbles will stay in the line 

– this is no problem). 

!  Make sure all fuel lines are properly secured and do not leak. 

5.4.  Control 

!  Double-check the assembly and the steps for first launch. 

5.5.  Start Preparation 

The XR50 can be started with an external starter or an onboard-starter (if so equipped). Al-
ways make sure the battery is fully charged. 

!  Normally the engine will start immediately. If it should not start right away, you should 

look for errors instead of trying again. 

!  Never run any starter for more than 5 seconds without interruption. 
!  When  starting the  engine with  the  external  starter, make  sure  you  pull the  starter  off 

the  nut  immediately  after  cranking.  Otherwise  the  clutch  nut  and  the  clutch  may  un-
screw. 

Содержание XR50

Страница 1: ...OPERATION MANUAL...

Страница 2: ...ity But before getting started it is imperative that you read and understand instructions and procedures outlined in this operator manual You will obtain important safety advice and information about...

Страница 3: ...helps detect defects earlier and avoid dangerous accidents You will find further safety advice in this manual marked by Please read each of these tips carefully If you have any questions please contac...

Страница 4: ...reparation Control 13 6 2 Starting Heating Up On Track 13 6 3 Driving 14 6 4 Shut Down 15 6 5 Transportation 15 7 SERVICE AND MAINTENANCE 16 7 1 Clutch Bearings Drive Sprocket 16 7 2 Friction Discs Cl...

Страница 5: ...ch can be as low as 1 of comparable 2 stroke engines and reach best 4 stroke level in the driving cycle The engine can be operated with a catalytic converter The XR50 uses a carburettor and fuel lubri...

Страница 6: ...se you may damage your kart and the engine 1 Install the engine mounts if they are not yet assembled to the engine usually ship in stalled 4 countersunk screws M8x25 at 26Nm 2 Remove the clutch cover...

Страница 7: ...he Nassau Panel brackets 1 Slide the rubber carburettor connector over the inlet manifold so it snaps into the grove of the manifold and attach it with a hose clamp 2 Push the carburettor into the con...

Страница 8: ...If the open end is longer than 30mm you should secure it If your front bumper bar has a hole you can put the open end into the hole and attach it with tape It is also possible to attach it to the thr...

Страница 9: ...ywork so the starter can be removed easily after starting the engine 1 Connect the ignition wires as shown on the diagramme below 2 Attach the CDI box Typically the best position is on the back of the...

Страница 10: ...s 4 Attach the CDI box Typically the best position is on the back of the seat The CDI box should not be too close to the engine or the exhaust 5 Mount the stop button kill switch so it is easily visib...

Страница 11: ...e to the engine 3 Insert the adapter and secure it with hose clamps 4 Insert the sensor in the adapter and secure it 5 Attach the sensor and the sensor cable so both cannot make contact with moving pa...

Страница 12: ...immediately apparent Ensure that fuel and oil are pre mixed properly in a petrol can 5 3 Refuel System Fill In order to protect the engine you should never start or run the engine without sufficient...

Страница 13: ...exceeded in case of a malfunction especially if you run the engine at too high speed without load This can lead to engine detonation flying parts can cause serious injury 1 Leave the throttle in idle...

Страница 14: ...ch cable in good condition 14 Is the exhaust attached without strain or tension 15 Is the exhaust attached properly 16 Is the battery of the starter fully charged 17 Does the gearing suit the race tra...

Страница 15: ...age If you have an earlier model of the XR50 have the ignition replaced to protect the en gine from too high speed as this can lead to engine detonation flying parts can cause serious injury 6 3 2 Wat...

Страница 16: ...engine because the wa ter pump is not running any more and the radiator is not cooled by any wind Lubricate the chain with chain lube immediately after driving While still warm the chain ab sorbs lub...

Страница 17: ...basis We recommend an interval of 1 2 hours of operation Use high temperature bear ing grease and a Aixro clutch wrench When disassembling the clutch check the condition of the drive sprocket and repl...

Страница 18: ...wavy pressure or spacer plate 6 Put the clutch together again 7 Re assemble the clutch plate with the 8 screws Hold it in place with the clutch wrench and tighten the screws evenly and sufficiently 8...

Страница 19: ...othly or if it stutters at 4000 6000rpm check the air filter and clean it if necessary If the vent pipes of the carburettor have sharp bends the carburettor function may be con stricted as well Anothe...

Страница 20: ...arburettor is blocked too late In this case reduce the float level 8 6 Engine Suddenly Lean If the engine suddenly develops a lean condition or the idle speed is higher than nor mal you should reduce...

Страница 21: ...standard setting because overheating can be caused by driving mistakes driving constantly at low speed accelerating and braking at the same time etc 9 3 Carburettor Adjustment It is not a problem to r...

Страница 22: ...ng clutch 2 disc dry centrifugal clutch drive in chain type 428 spark plug Denso U22ETR starter optional 12V 0 4kW battery optional min 12V 7 2Ah temporary 100A type MF maintenance free 10 2 Fastening...

Страница 23: ...customer to provide evidence for the date of purchase the hours of op eration proper maintenance proper adherence to overhaul intervals and proper use of the engine 11 3 Warranty Procedure In case of...

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