Aixro XR50 Скачать руководство пользователя страница 11

 

 

© Aixro GmbH / Woelfle Engineering GmbH 

10/23 

 

4.7.  Data Acquisition 

While  driving  you  should  monitor  and  record  different  parameters.  There  are  several  good 
and very refined systems on the market nowadays, e.g. made by Alfano, AIM or Unipro. The 
most important parameters for the engine are: 

4.7.1. 

Engine Speed 

The maximum engine speed shows you whether you have chosen the correct transmission 
ratio.  Your  maximum  engine  speed  should  be  just  less  than  the  (limited)  maximum  engine 
speed  of  10400rpm  (10800rpm  with  ceramic  apex  seals).  Also  you  should  keep  an  eye  on 
the idle speed and the speed, at which the clutch engages. 
1. 

Mount  the  sensor  to  the  ignition  cable  according  to  the  manual  of  the  manufacturer, 
and attach the sensor and the ignition cable, so both cannot make contact with moving 
parts or the ground. 

2. 

Though the XR50 is a 4-stroke engine, it ignites with every engine revolution like a 2-
stroke engine. Therefore your system should be set to “2-stroke”. 

4.7.2. 

Water Temperature 

The  water  temperature  provides  information  on  the  engine  load  and  the  radiator  capacity. 
While you are driving, the temperature should be 65..75°C (150..170°F). The sensor should 
be mounted close to the engine in the hose, which connects the engine with the radiator. 
1. 

Use an adapter suiting the sensor and the hose. 

2. 

Cut the hose, which connects the upper engine connector with the radiator, close to the 
engine. 

3. 

Insert the adapter, and secure it with hose clamps. 

4. 

Insert the sensor in the adapter and secure it. 

5. 

Attach  the  sensor  and  the  sensor  cable,  so  both  cannot  make  contact  with  moving 
parts or the ground. 

4.7.3. 

Main Bearing / Transfer Port Temperature 

The temperature of the fuel-air-mixture in the transfer port of the side inlet provides the most 
valuable information about the engine, especially the main bearing. You will discover that the 
temperature increases with engine speed and quickly drops again under braking. This means 
you get very quick feedback on the engine load and the strain of the main bearing. 
Use  a  quickly  responding  temperature  sensor  (K-type)  with  a  M5  thread,  e.g.  AIM  M5  Ex-
haust Gas Temperature (EGT) Sensor, Alfano A-278. 
1. 

Ensure  that  the  engine  is  absolutely  clean  in  the  area  of  the  screw,  which  is  located 
next to the inlet manifold in the ignition side plate (engine housing). 

2. 

Remove the screw. 

3. 

Insert the sensor. Make sure the sensor the sensor protrudes the end of the thread by 
approx. 10mm, and that the sensor locks the housing airtight. 

4. 

Connect the sensor as described by the manufacturer. 

5. 

Attach the sensor and the sensor cable, so both cannot make contact with moving 
parts or the ground. 

!  Double-check that  the position  of  the  sensor is  right. If it  protrudes the  thread much 

more than 10mm, it can make contact with the rotor. If it does not stick out far enough, 
you will not get feasible results. 

!  Make sure the attachment is airtight. If the engine can pull air from the sensor area, it 

will run too lean and can get damaged. 

Содержание XR50

Страница 1: ...OPERATION MANUAL...

Страница 2: ...ity But before getting started it is imperative that you read and understand instructions and procedures outlined in this operator manual You will obtain important safety advice and information about...

Страница 3: ...helps detect defects earlier and avoid dangerous accidents You will find further safety advice in this manual marked by Please read each of these tips carefully If you have any questions please contac...

Страница 4: ...reparation Control 13 6 2 Starting Heating Up On Track 13 6 3 Driving 14 6 4 Shut Down 15 6 5 Transportation 15 7 SERVICE AND MAINTENANCE 16 7 1 Clutch Bearings Drive Sprocket 16 7 2 Friction Discs Cl...

Страница 5: ...ch can be as low as 1 of comparable 2 stroke engines and reach best 4 stroke level in the driving cycle The engine can be operated with a catalytic converter The XR50 uses a carburettor and fuel lubri...

Страница 6: ...se you may damage your kart and the engine 1 Install the engine mounts if they are not yet assembled to the engine usually ship in stalled 4 countersunk screws M8x25 at 26Nm 2 Remove the clutch cover...

Страница 7: ...he Nassau Panel brackets 1 Slide the rubber carburettor connector over the inlet manifold so it snaps into the grove of the manifold and attach it with a hose clamp 2 Push the carburettor into the con...

Страница 8: ...If the open end is longer than 30mm you should secure it If your front bumper bar has a hole you can put the open end into the hole and attach it with tape It is also possible to attach it to the thr...

Страница 9: ...ywork so the starter can be removed easily after starting the engine 1 Connect the ignition wires as shown on the diagramme below 2 Attach the CDI box Typically the best position is on the back of the...

Страница 10: ...s 4 Attach the CDI box Typically the best position is on the back of the seat The CDI box should not be too close to the engine or the exhaust 5 Mount the stop button kill switch so it is easily visib...

Страница 11: ...e to the engine 3 Insert the adapter and secure it with hose clamps 4 Insert the sensor in the adapter and secure it 5 Attach the sensor and the sensor cable so both cannot make contact with moving pa...

Страница 12: ...immediately apparent Ensure that fuel and oil are pre mixed properly in a petrol can 5 3 Refuel System Fill In order to protect the engine you should never start or run the engine without sufficient...

Страница 13: ...exceeded in case of a malfunction especially if you run the engine at too high speed without load This can lead to engine detonation flying parts can cause serious injury 1 Leave the throttle in idle...

Страница 14: ...ch cable in good condition 14 Is the exhaust attached without strain or tension 15 Is the exhaust attached properly 16 Is the battery of the starter fully charged 17 Does the gearing suit the race tra...

Страница 15: ...age If you have an earlier model of the XR50 have the ignition replaced to protect the en gine from too high speed as this can lead to engine detonation flying parts can cause serious injury 6 3 2 Wat...

Страница 16: ...engine because the wa ter pump is not running any more and the radiator is not cooled by any wind Lubricate the chain with chain lube immediately after driving While still warm the chain ab sorbs lub...

Страница 17: ...basis We recommend an interval of 1 2 hours of operation Use high temperature bear ing grease and a Aixro clutch wrench When disassembling the clutch check the condition of the drive sprocket and repl...

Страница 18: ...wavy pressure or spacer plate 6 Put the clutch together again 7 Re assemble the clutch plate with the 8 screws Hold it in place with the clutch wrench and tighten the screws evenly and sufficiently 8...

Страница 19: ...othly or if it stutters at 4000 6000rpm check the air filter and clean it if necessary If the vent pipes of the carburettor have sharp bends the carburettor function may be con stricted as well Anothe...

Страница 20: ...arburettor is blocked too late In this case reduce the float level 8 6 Engine Suddenly Lean If the engine suddenly develops a lean condition or the idle speed is higher than nor mal you should reduce...

Страница 21: ...standard setting because overheating can be caused by driving mistakes driving constantly at low speed accelerating and braking at the same time etc 9 3 Carburettor Adjustment It is not a problem to r...

Страница 22: ...ng clutch 2 disc dry centrifugal clutch drive in chain type 428 spark plug Denso U22ETR starter optional 12V 0 4kW battery optional min 12V 7 2Ah temporary 100A type MF maintenance free 10 2 Fastening...

Страница 23: ...customer to provide evidence for the date of purchase the hours of op eration proper maintenance proper adherence to overhaul intervals and proper use of the engine 11 3 Warranty Procedure In case of...

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