Airwell YEVFD Series Скачать руководство пользователя страница 41

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■ The refrigerant pipe should be clean. The nitrogen should flow under the pressure of about 0.5Mpa and when

charging the nitrogen, stop up the end of the pipe by hand to enhance the pressure in the pipe, then loose the

hand (meanwhile stop up the other end).

■

When connecting the pipes, close the valves fully.

■

When welding the valve and the pipes, use the wet cloth to cool down the valve and the

pipes.

1st side

hand

2nd side

source valve

0.2MPa

B. Leakage test

1. The outdoor unit has been executed the leakage test in the factory. The pipe should be executed leakage test

individually and forbidden to test after connecting with stop valve.

2. Refer to the below figure to charge the nitrogen into the unit to take a test. Never use the chlorin, oxygen,

flammable gas in the leakage test. Apply pressure both on the gas pipe and the liquid pipe.

3. Apply the pressure step by step to the target pressure.

a. Apply the pressure to 0.5MPa for more than 5 minutes, confirm if pressure goes down.

b. Apply the pressure to 1.5MPa for more than 5 minutes, confirm if pressure goes down.

c. Apply the pressure to the target pressure (4.15MPa), record the temp. and the pressure.

d. Leave it at 4.15MPa for over 1 day, if pressure does not go down, the test is passed. Meanwhile, when the

temp. changes for 1degree, pressure will change 0.01MPa as well. Correct the pressure.

e. After confirmation of a~d, if pressure goes down, there is leakage. Check the brazing position, flared position

by laying on the soap. modify the leakage point and take another leakage test.

4. After leakage test, must execute the evacuation.

nitrogen

Hi handle

gauge manifold

to indoor

Lo handle

C. Evacuation

Evacute at the check valve of liquid stop valve and both sides of the gas stop valve. The oil equalization pipe also

must be vacuum (executed at the oil equalization pipe check valve respectively).

Operation procedure:

Leakage test passed

Leave it for over 1

hour, vacuum pointer

does not arise.

After reaching -100.7KPa or

less (below -755mmHg), let

the vacuum pump running

continuously for over 1hour.

Charge refrigerant

Evacuation begins

Check vacuum

Evacuation ends

If vacuum pointer arises, it shows there is water or leakage in the system, please check and modify it, and then

evacuate again.

Содержание YEVFD Series

Страница 1: ...anual AW YEVFD220 H16 AW YEVFD280 H16 AW YEVFD335 H16 IMPORTANT NOTE Read this manual carefully before installing or operating your new air conditioning unit Make sure to save this manual for future r...

Страница 2: ...7 9 Selection Procedure 21 10 Operation Range 22 11 Noise Level 23 12 Outdoor Installation 24 12 1 Safety 24 12 2 Installation instruction 26 13 PCB Photo 46 14 Dip Switch Setting 47 15 Outdoor digita...

Страница 3: ...07 N11 AW CBV016 012 N11 AWSI CCV018 N11 AWSI CCV024 N11 AW CCV038 030 N11 AW CCV048 042 N11 ONE WAY CASSETTE TYPE P1B 1050IB AW CDV09 07 N11 AWSI CDV012 N11 4 WAY CASSETTE TYPE PB 700lB AWSI CBV005 N...

Страница 4: ...DBV038 N11 AW DBV048 N11 AW DCV048 038 030 N11 AW DCV096 072 N11 HlGH ESP DUCT TYPE AWSI DCV018 N11 AWSI DCV024 N11 NEW CONSOLE AW EAV018 012 09 N11 N HIGH WALL AWSI HBV030 N11 AW HBV009 007 N11 AWSI...

Страница 5: ...to the normal type full series Tube in tube type two stage sub cooling design enhance efficiency double fan 4 5 6HP PID control to realize more precise control of opening degree of EEV compressor rot...

Страница 6: ...rature control to realize rapid frost and instant frost Indoor self cleaning The evaporator cold expanded Common self cleaning The evaporator cold expanded 56 high temperature self cleaning Common sel...

Страница 7: ...or Brand Mitsubishi Model LNB65FBEMC Type Rotary Compressor quantity 1 Capacity W 20100 Power Input W 6270 Rated current RLA A 17 7 Speed rps 60 Crankcase Heater W 60 0 Refrigerant oil brand Itochu LT...

Страница 8: ...rigerant Type R410A Charged volume kg 5 1 Throttle type EEV Design pressure MPa 4 15 Refrigerant piping Liquid pipe mm 9 52 Gas pipe mm 19 05 Total pipe lenth m 300 Max pipe length Equivalent Actual m...

Страница 9: ...d Mitsubishi Model LNB65FBEMC Type Rotary Compressor quantity 1 Capacity W 20100 Power Input W 6270 Rated current RLA A 17 7 Speed rps 60 Crankcase Heater W 60 0 Refrigerant oil brand Itochu LTD Shang...

Страница 10: ...rigerant Type R410A Charged volume kg 5 1 Throttle type EEV Design pressure MPa 4 15 Refrigerant piping Liquid pipe mm 9 52 Gas pipe mm 22 22 Total pipe lenth m 300 Max pipe length Equivalent Actual m...

Страница 11: ...nd Mitsubishi Model LNB65FBEMC Type Rotary Compressor quantity 1 Capacity W 20100 Power Input W 6270 Rated current RLA A 17 7 Speed rps 60 Crankcase Heater W 60 0 Refrigerant oil brand Itochu LTD Shan...

Страница 12: ...ant Type R410A Charged volume kg 5 1 Throttle type EEV Design pressure MPa 4 15 Refrigerant piping Liquid pipe mm 12 7 Gas pipe mm 25 4 Total pipe lenth m 300 Max pipe length Equivalent Actual m 175 1...

Страница 13: ...3 Dimension 11...

Страница 14: ...4 Function Parts layout 12...

Страница 15: ...5 Center of gravity 13...

Страница 16: ...6 Refrigerant Circuit 14...

Страница 17: ...ooling valve 3 0 Solenoid valve SV1 1 Keep balance of high low pressure when compressor starts up and stops 2 High low pressure protection AC220V Open when power is on close when power is off 2A 4 way...

Страница 18: ...ne SV1 Unload valve 1 SV2 Unload valve 2 CT Current test PD PS CT F U S E CN31 Y PQ Indoor COMM XY AB WIRE DIAGRAM 0150543922 W DC DC FILTER Control Board Dial Switch Introduction Please check the pow...

Страница 19: ...b temperature C Capacity modification value 1 2 1 1 1 0 0 9 Outdoor air dry bulb temperature C Capacity modification value 5 20 0 25 5 30 10 35 15 40 43 1 1 1 0 0 9 80 90 100 110 120 Airflow variation...

Страница 20: ...5 10 15 1 1 1 0 0 9 80 90 100 110 120 Airflow variation rate Capacity modification value 120 100 100 120 140 80 60 40 20 20 40 60 80 0 Total capacity of indoor unit group Standard capacity Capacity mo...

Страница 21: ...pipe diameter should be enlarged one size when the single way pipe length is over 90m 2 When in cooling mode outdoor is lower than indoor or when in heating mode outdoor is higher than indoor the comp...

Страница 22: ...635 0 613 40 0 0 0 0 0 0 900 0 882 0 861 0 839 0 818 0 797 0 772 0 751 0 730 0 708 0 698 0 668 0 627 0 600 In heating Drop m Single pipe length from the farthest outdoor unit to the farthest indoor un...

Страница 23: ...Indoor actual capacity indoor load Calculate the total capacity of the indoor units Yes Yes Yes No No No Reselect the indoor units Select the outdoor units Calculate correction coefficient such as te...

Страница 24: ...10 Operation Range 22...

Страница 25: ...e level dB A Octave band center frequency Hz 8000 4000 2000 1000 500 250 125 70 60 50 40 30 20 10 NC 60 NC 50 NC 40 NC 30 NC 20 H Limit of audible continuous noise 63 8000 4000 2000 1000 500 250 125 7...

Страница 26: ...ppliances are not intended to be operated by means of an external timer or separate remote control system Keep the appliance and its cord out of reach of children less than 8 years WARNING The install...

Страница 27: ...d exceeds the limited concentration it will cause lack of oxygen Don t use the other refrigerant except for R410A The R410A pressure is 1 6 times higher than R22 pressure The refrigerant R410A tank is...

Страница 28: ...doors has been set 1 Before installation 1 Before installation check if the model power supply pipe wires and parts purchased respectively are correct 2 Check if the indoors and outdoors can be combin...

Страница 29: ...ortation Please remove the outdoor unit to the installation location as far as possible near place befor open the packaging Forbid on the equipments to place anything need to use 2 ropes while promoti...

Страница 30: ...ow overlay area installs outdoor unit please add to defend snow cover Outdoor unit installed in the shade avoiding direct sunlight or high temperature heat sources of radiation Do not install in dusty...

Страница 31: ...29...

Страница 32: ...Case 2 obstacles on the inlet and top side 30...

Страница 33: ...Case 3 obstacles on the outlet both right and left side Single Outdoor Min1000mm Min1000mm Min300mm Min150mm Min360mm H h 31...

Страница 34: ...in360mm Min1000mm H h If h H please set the outdoor on the foundation to make sure H h H The height of outdoor and foundation Note Avoid making air short cycle in any case h A 0 h 1 2H Over 600 1 2H h...

Страница 35: ...33...

Страница 36: ...to clean the pipe The nitrogen should flow under the pressure of about 0 5Mpa and when charging the nitrogen stop up the end of the pipe by hand to enhance the pressure in the pipe then loose the hand...

Страница 37: ...eter of the gas and liquid pipe of the indoor units shall be according to the installation manual for indoor units 2 Pipe b diameter between branch pipes Total indoor capacity after the branch pipe kW...

Страница 38: ...r Single way total pipe length 300m Single way pipe length Max 150m Equal Length 175m Main pipe beween outdoor to 1st branch Max 110m Equal Length 135m Pipe length between outdoors Less than 10m to 1s...

Страница 39: ...losest one to the 1st branch pipe Note 1 When connecting the outdoor branch pipe and the outdoor please pay attention to the outdoor pipe dimension 2 When adjusting the diameter among outdoor branch p...

Страница 40: ...iameter mm A 6 35 9 1 9 52 13 2 12 7 16 6 15 88 19 7 Expanding pipe A mm Pipe outer diameter mm When it is hard pipe Special tool for R410A The former tool 6 35 0 0 5 1 0 1 5 9 52 12 7 15 88 Projectin...

Страница 41: ...than 5 minutes confirm if pressure goes down c Apply the pressure to the target pressure 4 15MPa record the temp and the pressure d Leave it at 4 15MPa for over 1 day if pressure does not go down the...

Страница 42: ...charging must be finished within 30 minutes especially when the unit is running meanwhile charging the refrigerant The unit is charged only part of the refrigerant at the factory also need additional...

Страница 43: ...120 That for liquid pipe should be over 70 The material thickness should be over 10mm when ambient temp is 30 and the relative humidity is over 80 the material thickness should be over 20mm In operati...

Страница 44: ...to 1 two wired controller controls one indoor as shown in above figure indoor 19 Either of wired controllers can be set as master wired controller and the other is slave wired controller Master slave...

Страница 45: ...V 50 60Hz power source 1PH 220 240V 50 60Hz power source 1PH 220 240V 50 60Hz power source 1PH 220 240V 50 60Hz Outdoor power source and power cable Power cable must be fixed firmly Each outdoor must...

Страница 46: ...heating operation Heating mode characteristic The unit operation condition Defrosting in heating mode If starting up the unit after being powered off the compressor will run about 5 minutes later aga...

Страница 47: ...ss ON OFF button to start up the unit Heating capacity Trial operation The heating mode adopts the heat pump type that absorbs outdoor heat energy and releases into indoor So if outdoor temperature go...

Страница 48: ...13 PCB Photo PCB code 0151800421B LED7 LED2 LED8 LED9 BM1 LED10 LED4 LED3 LED6 LED5 SW1 SW2 SW3 46...

Страница 49: ...it and lock the quantity BM1_2 BM1_3 BM1_4 BM1_5 Capacity selection BM1_2 BM1_3 BM1_4 BM1_5 Capacity selection 0 0 1 1 8HP 0 1 0 1 10HP 0 1 1 1 12HP BM1_6 Indoor ON OFF simultaneous control 0 Indoor u...

Страница 50: ...nication interrupted normal display 0000 5 consecutive round of no communication success communication has been abnormal display For example 3 9 means the indoor unit version is V3 9 4 Indoor unit fai...

Страница 51: ...ed 345 representation 345rpm Press ENTER SW7 for 3s continuously display 1111 then to set flashing Press UP SW4 once fan speed will go up 1 level press DOWN SW7 once fan speed will decrease 1 level Pr...

Страница 52: ...acity in one system Total outdoor unit capacity unit HP For example 5 0 means total capacity is 5HP 0 2 2 Total indoor unit capacity 50 means 50HP 0 3 2 The indoor units quantity in one system For exa...

Страница 53: ...d then power up again B In the current state of the code not press ENTER SW7 or change the dip switch selection do not save the current set value exit the setting state stop flashing display E2 contro...

Страница 54: ...lve LEV solenoid valve SV and so on including evacuation and charging excluding rated operation compulsory operation indoor run stop etc Examination of local EE data SW1 SW2 SW3 Function Display with...

Страница 55: ...high exhaust protection and current protection is priority and the low exhaust up frequency protection is shielded 16 2 Compressor output control Compressor Pd Ps control control the compressor frequ...

Страница 56: ...3 C Te 23 C For 5min continuously Outdoor Te 10 C for 1min continuously Outdoor Te 15 C for 10min continuously X During the oil return operation meets the following condition the cumulative operation...

Страница 57: ...he maximum frequency can t exceed 75 of the maximum frequency the PMV of the outdoor and the Thermo ON indoor unit control automatically Thermo OFF indoor PMV opening angle is 250 pls 16 4 3 Oil retur...

Страница 58: ...t the number of indoor units was more than the set number for 300 seconds 28 1C Discharge pressure sensor Pd failure Continuous disconnect for 60 seconds or short circuit failure alarm Resumable 29 1D...

Страница 59: ...tly Resumable 51 0 33 LEVa over current LEV driver chip detection Resumable 51 2 33 LEVb over current LEV driver chip detection Resumable 52 0 34 LEVa circuit open failure LEV driver chip detection Re...

Страница 60: ...minutes Failure is locked if it occurs 3 times in one hour Once failure locked un resumable 83 53 Model setting error Model setting does not match the outdoor unit Once failure locked un resumable 110...

Страница 61: ...ected incorrectly Resumable 121 79 Power supply of inverter module board is abnormal Power supply of inverter board is broken down instantly Resumable 122 7A The temp sensor of inverter module is abno...

Страница 62: ...e sensor failure If sensor terminal is fixed well If voltage between red terminal and black terminal is 5V when testing pressure sensor by multimeter If voltage between white terminal and black termin...

Страница 63: ...e disappears after changing indoor PCB If there is noise source Check outdoor PCB if faulty replace it If communication wire is separate from high voltage wire on layout Modify the communication wire...

Страница 64: ...a Replace 4 way valve Re connect Check if SV1 leaks Replace connecting board Check compressor Measure if CN49 voltage on connecting board is 220VAC after 4 way valve reversing condition is met If ther...

Страница 65: ...ed Make pressure switch terminal on connecting board in short circuit check if failure exists still If sensor resistor characteristic is proper If sensor terminal is fixed well If the system is lack o...

Страница 66: ...ed well Check if refrigerant is too much In cooling mode when the indoor unit off if the EEV can t completely close Fix again or replace the sensor Reconnect Replace or adjustment the indoor unit EEV...

Страница 67: ...s in conformance with the measured data by sensor Check if terminal of electronic expansion valve coil is fixed well Check if piping system is clogged Check if system is lack of refrigerant Check if s...

Страница 68: ...s normally If stop valve opens fully If in heating indoor fan motor runs normally and if filter is clogged Check if piping system is clogged No No No No Yes Yes Yes Yes Yes Replace pressure sensor Ope...

Страница 69: ...ed well Check if refrigerant is too much In cooling mode when the indoor unit off if the EEV can t completely close No No No Yes Yes Yes Yes Re connect Replace module Replace wire Replace connecting b...

Страница 70: ...ck if failure exists still Replace pressure switch Replace connecting board Re connect No Yes No No Yes Yes If the system lack of refrigerant Recharge the refrigerant 53 Current sensor failure Check i...

Страница 71: ...temperature on top of fixed fixed frequency compressor is too high If normal after replacing CT detector If AC contactor work If there is air into the system If there is clogged motor is bad Replace c...

Страница 72: ...ly fiction Forced the fan in low speed measure if it has alternating voltage between FG and GND Check the motor and PCB connection is well Replace fan motor Re connect Replace the motor Replace the ou...

Страница 73: ...ppositely If 4 way valve is interconnected Measure if there is voltage U V W of compressor by multimeter and if it is normal Replace inverter compressor Re connect Correct compressor wire Correct comp...

Страница 74: ...lance Check if the high low pressure is normal Change the module Reconnect or change the wires Change the compressor Yes Yes Yes No No 82 Compressor current protection 108 Transient over current in IP...

Страница 75: ...e the failure Solve the failures due to relative information If power module is normal Check if wire of electric box is correct and if compressor wire is fixed well If there are the other failure rece...

Страница 76: ...sor are normal If compressor is normal compressor coil resistor insulation Compressor load too much check the reason Check the temperature sensor characteristic is correct Check the radiator is blocke...

Страница 77: ...tection of overload 114 Voltage too low of DC bus line of transducer Check if voltage of power supply is normal Measure if DC bus line voltage between P and N of module is less than 375V Circuit of DC...

Страница 78: ...wer supply circuit Correct the wiring due to diagram Circuit of DC bus line voltage on inverter control board abnormal replace inverter control board Yes Yes Yes No No No Check if wire between control...

Страница 79: ...wer module If compressor is normal compressor coil resistor insulation Yes Yes Yes Yes No No No No 117 Transducer over current software protection 118 Compressor startup failure Check if voltage of po...

Страница 80: ...irection of DCCT is normal Check if current sensor is normal Replace inverter PCB Correct the wiring due to diagram Replace current sensor No No Check if connection between temp sensor and inverter bo...

Страница 81: ...t DC bus line voltage circuit on inverter board broken down replace inverter module board Adjust or replace relay or AC contactor Correct the wiring due to diagram Improve power supply circuit Yes Yes...

Страница 82: ...23 103 00 96 72 90 44 6 49 6 49 22 97 85 91 95 86 05 6 42 6 42 21 92 92 87 37 81 83 6 35 6 35 20 88 20 82 99 77 79 6 27 6 27 19 83 70 78 82 73 93 6 20 6 20 18 79 42 74 83 70 25 6 13 6 13 17 75 34 71 0...

Страница 83: ...9 8 80 8 52 8 24 3 25 3 25 30 8 46 8 19 7 92 3 31 3 31 31 8 14 7 87 7 61 3 38 3 38 32 7 83 7 57 7 31 3 44 3 44 33 7 53 7 28 7 02 3 50 3 50 34 7 25 7 00 6 75 3 56 3 56 35 6 98 6 73 6 49 3 63 3 63 36 6...

Страница 84: ...6 38 6 38 80 1 49 1 40 1 31 6 44 6 44 81 1 44 1 36 1 27 6 50 6 50 82 1 40 1 32 1 23 6 56 6 56 83 1 36 1 28 1 19 6 63 6 63 84 1 32 1 24 1 16 6 69 6 69 85 1 29 1 20 1 12 6 75 6 75 86 1 25 1 17 1 09 6 8...

Страница 85: ...01 164 40 157 79 4 02 4 02 11 161 13 154 98 148 84 3 96 3 96 10 151 87 146 15 140 44 3 91 3 91 9 143 18 137 87 132 56 3 85 3 85 8 135 04 130 10 125 15 3 80 3 80 7 127 40 122 80 118 20 3 75 3 75 6 120...

Страница 86: ...2 48 37 13 70 13 36 13 03 2 53 2 53 38 13 12 12 79 12 47 2 57 2 57 39 12 57 12 25 11 93 2 61 2 61 40 12 05 11 74 11 42 2 66 2 66 41 11 55 11 24 10 94 2 70 2 70 42 11 07 10 78 10 48 2 74 2 74 43 10 62...

Страница 87: ...4 4 45 4 45 82 2 47 2 37 2 26 4 49 4 49 83 2 39 2 29 2 19 4 54 4 54 84 2 32 2 22 2 12 4 58 4 58 85 2 25 2 15 2 05 4 63 4 63 86 2 18 2 08 1 98 4 67 4 67 87 2 11 2 02 1 92 4 71 4 71 88 2 05 1 95 1 86 4...

Страница 88: ...19 635 89 688 00 740 12 7 58 7 58 20 605 19 654 25 703 32 7 50 7 50 21 576 15 622 36 668 57 7 43 7 43 22 548 66 592 19 635 72 7 35 7 35 23 522 65 563 65 604 66 7 28 7 28 24 498 01 536 64 575 28 7 20...

Страница 89: ...81 76 85 01 3 98 3 98 68 75 57 78 64 81 70 3 90 3 90 69 72 75 75 65 78 54 3 83 3 83 70 70 05 72 78 75 51 3 75 3 75 71 67 47 70 04 72 61 3 68 3 68 72 64 99 67 42 69 84 3 60 3 60 73 62 61 64 90 67 19 3...

Страница 90: ...14 93 15 76 16 59 5 27 5 27 115 14 46 15 28 16 09 5 33 5 33 116 14 01 14 80 15 60 5 40 5 40 117 13 57 14 35 15 13 5 47 5 47 118 13 14 13 91 14 68 5 53 5 53 119 12 73 13 49 14 24 5 60 5 60 120 12 34 1...

Страница 91: ...7 1 5 2 2 2 9 1 7 2 4 3 1 1 8 2 5 3 2 3 3 0 8 2 0 1 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 3 0 1 2 0 k k g k c a l k g 0 5 10 15 20 25 30 35 40 i d k kg kcal kg Wet air enthalpy humidi...

Страница 92: ...t with the sales agency or manufacturer for details ATTENTION Le design et les donn es techniques sont donn s titre indicatif et peuvent tre modifi s sans pr avis AIRWELL RESIDENTIAL SAS 10 Rue du For...

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