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16

1.

Always stop the pump at the bottom of its' stroke when you take a break at the end of the day.
This helps keep material from drying on the rod and damaging the packings.

2.

Keep the displacement pump packing nut/wet cup 1/3 full of TSO at all times. The TSO helps protect
the packings and rod.

3.

Inspect the packing nut daily. It should be tight enough to stop leakage, but no tighter.  Overtightening
will damage the packings.

FIG. 6

1 oz. SAE 30 W oil - semi-
annually

Fill Plug - unit has grease in gearbox from
factory and will not require changing.
(Grease - PN 301-178)

Bleed (Weep) Hole

Sealed Bearing

1. LUBRICATION

 - This motor is supplied with pre-lubricated ball bearings, lubricated for the life of the

bearing.

2. MOTOR BRUSHES 

need periodic inspection and replacement as wear indicates. Brush wear is

greatly influenced by individual application.  it is recommended that brush wear be checked at early
intervals of operation in order to determine future required inspection. Standard Leeson brushes have
an initial length of 1 and 1/4".  When the brushes are worn to a length of 5/8" they should be replaced.

TO CHANGE THE BRUSHES:

1.    Unplug the machine.

2.

Remove the cover over the motor.

3.

Open the two covers at the rear of the motor.

4.

Loosen the screw under the brush.

5.

Pull out the wire.

6.

Push the brush retainer clip in and withdraw.

7.

Remove the worn brushes.

8.

Install new brushes in the reverse order.

For long life, new brushes (Part No. 301-146 for 110V service, Part No. 301-147 for 220 - 240 V service)
need to have a run in period. After changing brushes, set the machine for spraying. With a bucket of Coro-
Chek and water, a 50' 1/4" airless hose, airless gun and tip on unit, open the prime valve and switch on.
The pump will now prime. With pump running in the prime mode, turn the pressure control knob to high pres-
sure. (The pump has to cycle fast with no pressure in the pump). Now run the pump for 20 minutes.
After 20 minutes, the brushes will be run in.

Oil Impregnated sleeve
Dip in hot 10 W oil when removed

REGULAR MAINTENANCE

OIL AND LUBRICATION INSTRUCTIONS

ELECTRIC MOTOR MAINTENANCE

Содержание slow stroker II 3600SL

Страница 1: ......

Страница 2: ......

Страница 3: ...g oil base paint flush with mineral spririts only Before using water base paint flush with mineral spirits followed by soapy water then a clean water flush 2 Changing Colors Flush with a compatible so...

Страница 4: ...o Fig 2 9 Allow the pump to operate until clean solvent comes from the gun 10 Release the trigger and engage the gun safety latch 11 If you are going to start spraying place the suction tube into the...

Страница 5: ...s recommendations 3 Place the suction tube into the material container 4 Starting the Sprayer See Fig 5 above a Prime Valve must be open priming position b Pressure control knob must be in Low Pressur...

Страница 6: ...only after the tip is removed from the gun Follow the Pressure Relief Procedure on Page 6 8 When shutting off the sprayer a Whenever you stop spraying even for a short break follow the Pressure Relie...

Страница 7: ...before each use MEDICAL TREATMENT If any fluid appears to penetrate your skin get EMERGENCY CARE AT ONCE DO NOT TREAT AS A SIMPLE CUT Go to an emergency room immediately Tell the doctor you suspect a...

Страница 8: ...mber the heavier the cord 2 Air Hoses use only grounded hoses 3 Fluid hose use only grounded hoses 4 Spray gun or dispensing valve grounding is ob tained through connection to a properly grounded flui...

Страница 9: ...roperly grounded Always ground sprayer paint bucket and object being sprayed See grounding on page 6 for grounding information Vapors created when spraying can be ignited by sparks To reduce the risk...

Страница 10: ...ats on spray tip are laigned with ears of tip guard spray tip is installed properly when flats recess into tip guard cavity FIG A RELEASED TRIGGER LOCK SAFETY LATCH LOCKED Insert tip guard Place tip g...

Страница 11: ...run or sag Do not wave the spray gun This waving is called arching Instead hold the spray gun at a 12 to 15 inch distance perpendicular from the work If you are not familiar with spraying techniques...

Страница 12: ...NPAINTCOATOVERLAPHALF THEWIDTHOFEACHPAINTSTROKE TOTAL SPRAYGUN MOVEMENT arm movement full sweep TRIGGER POINT TRIGGER POINT The Actual Paint Stroke Adjust pressure control knob so that paint is comple...

Страница 13: ...ication too heavy Reduce pressure and or use tip in next larger nozzle group Coating fails to Material too viscous Thin cautiously close smooth over Spray pattern irreg Orifice clogged Clean carefully...

Страница 14: ...ART NO DESCRIPTION Tungsten Carbide Spray Tip See Spray Tip Selection Tip Holder with Guard Deliberately Omitted Tip Washer Screw 3 Guard Valve Seat Complete Valve Ball with Holder Valve Spring Unit S...

Страница 15: ...a 3 16 nut driver on front of valve spring unit and turn clockwise tightening the valve spring unit until you feel a positive stop At that point continue tightening the valve spring another 1 8 turn...

Страница 16: ...005 Guard 120 044 Trigger 120 008 Tip Washer 120 045 Retainer Pin 122 009 Valve Spring Unit 120 046 Washer 120 020 Retainer 120 048 Lock 120 021 Nut 120 049 Retaining Ring 120 082 Seal 120 055 Wave W...

Страница 17: ...gun movement and distance to surface SPRAY TIP SELECTION Two tips having the same tip size but different pattern widths will deliver the same amount of paint over a different area wider or narrower st...

Страница 18: ...e future required inspection Standard Leeson brushes have an initial length of 1 and 1 4 When the brushes are worn to a length of 5 8 they should be replaced TO CHANGE THE BRUSHES 1 Unplug the machine...

Страница 19: ...cement pump operates but paint pres sure is too low or none The displacement pump oper ates but the output is too low on the downstroke or both strokes The displacement pump oper ates but the output i...

Страница 20: ...pressure control unit board is defective and must be replaced STEP 7 If the green light is ON the power source circuit breaker and thermal coupler are okay Use a multimeter to test the resistance bet...

Страница 21: ...IBRATION 1 Attach a 50 1 4 airless hose airless gun with 0 017 tip and a 5000 psi pressure guage to the pump 2 Place the suction tube into a bucket of Coro chek and water 3 Turn Prime pressure relief...

Страница 22: ...DC Motor 4100 3600 Toggle Switch 35A Circuit Breaker 1 2 3 4 5 1 3 4 6 7 8 9 10 2 5 ELECTRICAL SYSTEM GRN WHT BLK BLK BLK BLK BLK WHT RED RED BLK WHT LCDZERO PRESSURE MASTER VOLTAGE SENSOR NOT USED 11...

Страница 23: ...age 20 for wiring diagram REPLACEMENT OF THERMAL CIRCUIT BREAKER 1 Ensure that the machine is OFF and unplugged 2 Detach the pressure control unit from the frame by unscrewing the eight screws 3 Unplu...

Страница 24: ...46 Slide sleeve over coupling halfs Secure with retaining ring 189 048 4 Secure the fluid pump housing to the tie rods 100 328 and screw locknuts with washers on loosely 5 Tighten the tie rod locknuts...

Страница 25: ...valve nut 187 018 off the pump and remove lower check valve 4 Loosen the packing nut and push the piston rod down and out of the housing 5 Place rod holder Part No 187 248 in a vise Slide the rod int...

Страница 26: ...024 f Slide on distance tube 187 315 g Three Belleville Spring 187 031 starting with the first spring facing down and next facing up and the third facing down h Slide on upper male gland 187 025 with...

Страница 27: ...25 FLUID PUMP 187 310 FIG 10...

Страница 28: ...6 7 5 4 3 3 2 1 10 9 8 7 6 5 3 4 3 2 1 FIG 13 PARTS LIST ITEM NO PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 141 008 301 545 301 516 301 544 100 165 188 377 100 128 100 012 100 126 100 385 Inlet Straine...

Страница 29: ...sure Control Ass y Not part of Paint System FIG 15 PARTS LIST PN 301 395 ITEM NO PART NO DESCRIPTION PAINT SYSTEM PN 301 395 Plug 1 4 NPT 4 Bowl Spring Screen Support O ring Head Swivel 3 8 NPS M X 1...

Страница 30: ...SPRAYER FIG 16 1 2 3 4 5 6 41 7 12 60 16 14 15 13 63 26 27 28 29 31 32 33 36 37 38 61 62 54 55 56 39 67 35 42 66 20 46 47 50 49 48 64 16 30 57 58 59 45 18 19 21 25 22 23 24 44 10 11 65 43 8 51 52 53...

Страница 31: ...Screw 6 Grommet 6 Retaining Ring Woodruff Key Power Cord Spacer Tube 2 Stud 2 Washer Lock 2 Nut 2 Bracket Return Tube Screw 3 Screw 3 Nut Sheave Set Screw 4 Key Cover Frame Pressure Control Ass y PCA...

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