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TABLE OF CONTENTS
SECTION
FIGURES
Introduction........................................................................ 1
Warnings ........................................................................... 2
Flushing............................................................................. 5
How to Flush...................................................................... 5
Setting Up.......................................................................... 6
Starting Up ........................................................................ 6
Pressure Relief Procedure ................................................ 8
Daily Maintainance ............................................................ 8
Airless Spray Gun Operation ............................................ 9
Airless Spray Gun ............................................................10
Airless Spray Gun Troubleshooting..................................11
Tip Selection Guide..........................................................12
Electric Motor Maintenance..............................................13
Motor Brushes..................................................................13
Field Troubleshooting .......................................................14
Optional Manifold Filter ....................................................14
Servicing the Fluid Pump .................................................15
Servicing the Outlet Valve................................................16
Servicing the Inlet Valve...................................................16
Packing Replacement Procedures...................................17
Gear and Pump Assembly ...............................................19
Lo-Boy Models ................................................................ 20
Hi-Boy Models..................................................................21
Suction Assemblies......................................................... 22
Pressure Control Assembly Calibration .......................... 23
Electrical System............................................................. 24
Pressure Control Box ...................................................... 25
Replacement of Electrical Components .......................... 26
Troubleshooting- Machine Does Not Start ...................... 27
EZ Series Quick Reference Guide .................................. 28
Notes ............................................................................... 29
Airlessco Accessories ..................................................... 30
1. Spray Gun Tip .............................................................. 5
2. Pressure Control knob ................................................. 5
3. Flushing........................................................................ 5
4. Flushing ........................................................................ 5
5 Throat Seal Oil ............................................................. 6
6. Pressure Adjustment Controls...................................... 6
7. Gun Safety Latch.......................................................... 9
8. Gun Components ......................................................... 9
9. Spray Tip ...................................................................... 9
10. Spray Tip Assembly..................................................... 9
11. Airless Spray Gun.......................................................10
12. Motor Brushes ............................................................13
13. Optional Manifold Filter...............................................14
14. Fluid Pump..................................................................15
15. Outlet Valve ................................................................16
16. Inlet Valves .................................................................16
17. V-Packings..................................................................17
18. V-Packings .................................................................18
19. Gearbox Assy.............................................................19
20. Sleeve Bearing Replacement.....................................19
21. Lo-Boy Frame Assy ....................................................21
22. Hi-Boy Frame Assy ................................................... 22
25. Lo-Boy Suction Assy................................................. 23
24. Hi-Boy Suction Assy.................................................. 23
25. Electrical System....................................................... 25
26. Pressure Control Box ................................................ 25
27. LCD............................................................................ 26
