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Maintenance

3A1184A

17

Pressure Control Assembly Calibration

NOTE: 

Anytime a sensor or pressure control assembly 

(board) or both are replaced, the following calibrations 
must be performed.

NOTE: 

Pressure control assemblies (boards) are now 

being equipped with a green grounding wire attached. 
Connect the grounding wire to terminal box using the 
same screw that holds the grounding wire from the 
power cord.

Zero Calibration

1.

Place prime/pressure relief valve in the prime (open) 
position.

2.

Set the pressure control knob to the minimum set-
ting (CCW).

3.

Remove the screws and lower the pressure control 
assembly.

4.

Remove any jumper on the “P-ZR” terminal.

NOTE: 

This jumper is no longer used.

5.

Turn machine “ON” and ensure it is not cycling.

6.

If the yellow light on the electrical board is ON and 
you have “0000” on the LCD display, the Zero Cali-
bration is complete no further adjustment is neces-
sary. If the light is ON and there are numbers on the 
display, use an insulated screwdriver to turn the 
“ZERO” trimpot counter-clockwise until the light 
goes out. Then turn it clockwise until the yellow light 
comes on, continue to turn the trimpot and the num-
bers will reduce until the LCD shows “0000”. The 
Zero Calibration is now complete. If you adjust 
beyond “0000”. The Zero Calibration is now com-
plete. If you adjust beyond “0000” the numbers will 
start to increase.

If the digital display shows “---” and no yellow light, 
you should turn the Zero trimpot clockwise until the 
yellow light is on, continue turning until “0000” is 
shown.

The goal is to see the “0000” on the digital display, 
this is when you have Zero Calibration (Relying on 
the yellow light is no longer used.)

Pressure Calibration

1.

Complete the ZERO calibration, as per “ZERO CAL-
IBRATION” prior to commencing this calibration.

2.

Attach a 50’, 1/4” airless hose, airless gun with 
0.017 tip and a 5000 psi glycerin filled pressure 
gauge to pump.

3.

Place the suction tube into a bucket of Pump Condi-
tioner and water.

4.

Turn prime/pressure relief valve to the prime (open) 
position.

5.

Turn pressure control knob clockwise until machine 
starts to prime.

6.

Place the prime/pressure relief valve in the pressure 
(closed) position.

7.

While watching pressure gauge, slowly adjust the 
pressure trimpot (clockwise to increase and counter 
clockwise to decrease) until the maximum static 
pressure is 3000 psi, with the pressure control knob 
fully clockwise. Trigger the gun several times to 
ensure pressure returns to 3000 psi.

LCD Display Calibration

If so equipped

1.

Complete the “ZERO CALIBRATION” and “PRES-
SURE CALIBRATION” procedures prior to com-
mencing this calibration.

2.

Turn pressure control knob up until system pressure 
is above 2500 psi (as indicated on the glycerin filled 
pressure gauge) and the machine is not cycling.

3.

Use an insulated screwdriver to adjust the Set trim-
pot. Turn trimpot CCW until it clicks, then adjust to 
match pressure against pressure gauge reading.

4.

Move the pressure control knob to different settings 
and trigger the gun several times to ensure that the 
LCD continues to match the pressure gauge read-
ing.

Содержание 24F572

Страница 1: ...or professional use only Airlessco SL1100 24F572 AllPro Mustang 11000 24F584 3000 psi 20 7MPa 207 bar Maximum Working Pressure Related Manuals Important Safety Instructions Read all warnings and instr...

Страница 2: ...lectric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green...

Страница 3: ...ed hydrocarbons Keep spray area well ventilated Keep a good supply of fresh air moving through the area Keep pump assembly in a well ventilated area Do not spray pump assembly Do not smoke in the spra...

Страница 4: ...Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye prote...

Страница 5: ...or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PE...

Страница 6: ...ief Valve Primes pump and relieves pressure from gun hose and tip E Prime Pressure PR Relief Valve Open Position Relieves pressure from gun hose and tip and primes the unit when in the open position V...

Страница 7: ...that pressure hasn t been relieved due to damaged Prime Pressure Relief Valve or other reason slowly loosen the tip nut or hose coupling to relieve pressure Setup Connect the hose and gun 1 Remove the...

Страница 8: ...ged and there is no spray tip in the gun Refer to the separate instruction manual provided with gun for safety fea tures and how to engage the trigger lock 2 Pour enough clean compatible solvent into...

Страница 9: ...ter ensuring the gun trigger lock is engaged attach tip and safety guard c Turn the engine ON OFF switch to the ON position d Turn the Pressure Control Knob clockwise to prime the pump e After the pum...

Страница 10: ...solvent such as mineral spirits or Graco or Airlessco Pump Armor For oil base paint flush with mineral spirits For water base paint flush with water then min eral spirits and leave the pump hose and...

Страница 11: ...they are worn to a length of 5 8 Brush wear is greatly influenced by individual application and it is rec ommended that brush wear be checked at early inter vals of operation in order to determine fu...

Страница 12: ...lbs NOTE When placing belt on pulleys and inserting the tensioner against belt ensure cogs on belt are engaged into cogs on pulleys before tightening belts Rotating upper pulley while holding the tens...

Страница 13: ...locknuts evenly to 30 ft lb NOTE After all the rod locknuts are tight the alignment of both rods should allow easy assembly and disassem bly of the coupling If any binding loosen and retighten all the...

Страница 14: ...1 Place piston holder in a vise Slide piston into the holder and lock in place with a 1 4 dowel 2 Use a 3 8 allen wrench to unscrew the outlet seat support 12 from the piston 3 Remove the outlet seat...

Страница 15: ...nd 16 and place it on top of your assembled packings with rounded side down 6 Take assembled glands and packings 13 pieces and slide onto the lower half of the piston 7 Take the spacer 4 and slide ove...

Страница 16: ...O ring 25 into the groove around the suction seat 13 19 Take the completed suction valve assembly and place it into the bottom of the fluid body 3 with the rounded side fitting inside 20 Take the suc...

Страница 17: ...pot clockwise until the yellow light is on continue turning until 0000 is shown The goal is to see the 0000 on the digital display this is when you have Zero Calibration Relying on the yellow light is...

Страница 18: ...the pressure con trol assembly 3 Disconnect all leads from pressure control assem bly 4 Reassemble in reverse order Sensor 1 Remove the screws and lower the pressure control assembly 2 Disconnect sen...

Страница 19: ...he frame by unscrewing the eight screws 3 Disconnect the LCD lead from the pressure control assembly 4 Separate the LCD assembly from the frame by undoing the four screws 5 Remove and replace LCD Disp...

Страница 20: ...utlet valve fouled worn Service outlet valve Prime pressure relief valve bypassing Clean or replace prime valve 866428 Packings and or piston worn Tighten packing nut repack unit Unit does not maintai...

Страница 21: ...eat If the motor is still hot to the touch allow it to cool and then retest If the motor is cool and there is not continuity on the red leads contact Air lessco Technical Support to repair replace the...

Страница 22: ...st the resistance between the red and black wires be sure to test at the plug The resistance should read between 8 12k ohms If it is out side of this range replace the POT If there is DC voltage at th...

Страница 23: ...n screen Course pigments Use coarse screen if orifice size allows Poorly milled pigments paint pigments glocculate Use courser screen larger orifice tips Obtain ball milled paint If thinner had been a...

Страница 24: ...3 8 1 4 1 2 24D688 Drain Hose 1 12 867188 Elbow 1 3 866282 Pressure Control Assembly 110V 1 13 866123 Manifold Filter 1 4 301308 Hose 1 14 866334 Sensor 1 5 867311 Nipple 1 15 301337 Screw 8 6 867400...

Страница 25: ...y Ref Part Description Qty 1 867145 Base 1 6 867077 Base 1 2 301356 Spring 1 7 867004 Swivel 1 3 867377 O Ring 1 8 867420 Plug 3 8 2 4 867214 Filter 60 Mesh 1 9 867309 Nipple 3 8 M x 1 4 M 1 5 867647...

Страница 26: ...2 301320 Cover 1 3 867529 Screw 1 4 301105 Hook 1 5 301046 Rod End 1 6 867468 Retaining Ring 1 7 866074 Coupling Set 1 8 866069 Retaining Ring 1 9 301467 Front Shield 1 10 866267 SL Paint Pump Assembl...

Страница 27: ...867574 Suction Seat 1 4 866306 Retainer 1 5 866400 Support Suction Seat 1 6 866241 Nut 1 ti16143a 1 2 3 4 5 6 6 7 8 9 10 11 12 ti16144a Ref Part Description Qty 7 187330 Piston Rod 1 8 866307 Ball Gui...

Страница 28: ...arts 28 3A1184A Complete Sprayer ti16146a 1 3 4 5 56 57 58 28 55 29 30 31 32 33 35 49 42 50 51 27 52 53 54 6 7 8 9 10 11 13 14 16 17 18 19 20 17 21 22 23 24 25 26 27 36 37 38 39 41 45 46 47 48 43 44 3...

Страница 29: ...866074 Coupling Set 1 51 866452 Sheave 1 19 866069 Retaining Sleeve 1 52 866212 Key 1 20 301047 Sleeve Bearing 1 53 301099 Retainer 3 21 867641 Stud 2 54 301044 Screw 3 22 301139 Woodruff Key 1 55 14...

Страница 30: ...66018 Male Gland 1 4 866362 Spacer 1 17 867693 Packing Polyethylene 1 5 104319 O Ring 1 18 866100 Female Adaptor 1 6 866307 Ball Guide 1 19 867083 Belleville Springs 1 7 867047 Outlet Ball 1 20 866011...

Страница 31: ...let Strainer 1 3 241920 Threaded Deflector 1 4 867759 Male Connector 1 5 867758 Drain Hose 1 6 866211 Clip 1 7 24D688 Return Hose Assembly 1 Prime Valve 866428 Ref Part Description Qty 1 865013 Adapto...

Страница 32: ...1 12 13 14 15 16 Ref Part Description Qty Ref Part Description Qty 1 331168 Electrical Cord 110V 1 9 866282 Pressure Control Assembly 110V 1 2 331185 Strain Relief 1 10 331377 LCD Display PSI 1 3 3313...

Страница 33: ...ponents 1 2 3 4 5 6 ti16149a Ref Part Description Qty Ref Part Description Qty 1 867327 Nut 4 5 331360 Window 1 2 867760 Plastic Washer 4 6 867547 Screw 1 3 331377 Display Board Assembly PSI 1 865651...

Страница 34: ...quired 7000 w minimum Maximum working pressure 3000 psi 20 7 MPa 207 bar Maximum delivery gpm lpm 1 1 4 2 Maximum tip size 0 033 Fluid outlet npsm 1 4 in Weight 141lb 64 kg Wetted parts zinc and nicke...

Страница 35: ...Notes 3A1184A 35 Notes...

Страница 36: ...ve parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at...

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