RESTRICTED
AN
08-40SCR274-2
AS S E M B LY
VI E W OF C O R D S
r�1
B
OPPOSITE SIDE
WIRES TO TERMINALS 10 ,11,12 ONLY
ME THOD OF TRIMMING CABLE 00-210 FOR CORD ASSEMBLY 58 04
re1
"
I
TRIM SAME AS
OPPOSITE SIDE
TRIMMING CABLE CO-205 FOR CORD ASSEMBLY
B
OUT
GREEN
GREEN WIRE
SAME AS
I
OPPOSITE SIDE
32
METHOD OF TR IMMING CABLE CO-20!l F OR CORD ASSEMBLY 5810.
B
GA.
�Oo
WIRES OUTER LAYER
r---
I
�
·
8
TWO NO. 1 6 BaS GA.
WIRES INNER CORE
FOUR-N0.22 Bas GA.
WIRES INNER CQRE
M E T H OD OF TRIMMINi; CABLE CO-2 07 F OR CORD A SSEMBLY 753 8
ME THOD OF TRIMMI N G CABLE CO-20 6 FOR CORD ASSEMBLY 6 693
I N STA L L A T ION
N O TE S F OR CORD A S SE MBLIES
At,.L CABLES HAVE CONSIDERABLE TORSIONAL RIGID ITY ,SO THAT WHEN
INSTALLED APPRECIAILE tORSIONAL STRESS MAY BE 8E T UP IF tHE
REL ATIVE ANGULAR POSITION OF THE PLUGS TO THE CABLES IS UNFAVORABLE.
THIS CONDITION SHOULD BE REL IEVED BY TWISTING THE CABLE, A
SHORT
LENGTH AT A TIME,l.WrlL AN ANGULAR .. WG RELATION IS OBTAINEO WHICH
RESULTS IN NEGLIGIBL£ TORQUE_
TO TWIST THE CABLE SINCE THE .JOINT BETWEEN
NOTE: CABLING IS NOT USED IN ARMY AIR FORCES INSTALLATIONS.
RUBBER CORD SHOULD
PROTRUDE
Y
32"BEYOND
FACE OF FERRULE
RESTRICTED
AN
08-40SCR274-2
A
.. '" A."
,"".A'or TO
OF BOTH KNURLED N U TS
A S S EMBLY
VIEW OF CORD S
7547 AND 75 48
METHOD OF TRIMMING CABLES CI>-204 FOR CORD ASSEMBLIES 7547 a 7548 ABOVE
Section
V
VIEW F
WIRING COLOR CODE a
END VIEW OF PLUG PL-157
157
A S S ElIIB L Y
VIE W
OF C O R D
7543
VIEW
I
WIRING COLOR CODE
a
PL -
END
'
hEW OF
PLUG PL-J58
CONSISTS OF PLUG PL -119
*
ALL IT E MS IN THIS BL OCK
DISCONTINUED
ON
LAT E R MODEL.
(SO MARKED) (754 5) TOGETHER
WITH FERRULE ASSEMBLY (7639)
i-f.j
,Ii -----j
•
METHOD .OF TR1MMING C A BLE CCl-211 F OR COR D· A S S E M BLY 7543 A B O VE
I.
OUTER WHITE
2. OUTER BLACK
3.
RED
4. INNER LARGE WHITE
5. INNER LARGE BLACK(GROUND)
6. BLUE
7. GREEN
8.
YELLOW
I. BLUE
2. R E D
9 . BROWN
10.
ORANGE
3.
B
L
A
C
K
( GROUND) ( NO.16)
II. INNER SMALL WHITE
12 . INNER SMALL BLACK
VI E W
A
I.
YELLOW
2. RED
3.
BLACK (GROUND
I
(NO.16)
4.
WHITE
(NO_ 16)
5 BLUE
(GREEN NOT USED)
PL-15 6
4.
GREEN
5. YELLOW
6. WHITE
( NO_ 1 6 )
I WHITE
2 R E O
3
B L U E
4 G R E E N (GROUND)
5 YE L L OW
6 BLA C K
7 B R OWN
8
ORANGE
ASSEMBLY PROCEDURE FOR CO TYPl;:
A.
STRIP CABLE ENDS TO DIMENSIONS IND ICATED .
B.
TIN
ENDS OF CONDUCTORS.
c.
INSERT
CABLES INTO
PLUG
ASSEMBLIES.
D_
BACK OFF N U TS, WASHERS AND· SHELLS .
PL-ISI
PL-152
E_ SOLDER WIRES TO RESPECTIVE JACKS PER WIRING COLOR CODE
WITH MINIMUM C�OSSOVER5 OF CABLE COMD UCTORS.
I.
WHITE (BETWEEN BR. a RD_)
It:
2. WHITE (BETWEEN RD. 80 OR.)
� !: :��
E N
oJ
5.
WHITE (BETWEEN OR. 80 YEL.)
It:
ILl
I
::l
o
6. BLUE
7. WHITE(BETWEEN GR.El YEL.)
8.
ORANGE
9. WHIT.E(BI!-rWEEN BL.80 GR.)
10. YELLOW
I I. BROWN
ILl
12.
WHITE·(BeTWEEN BR.80 BL .)
1t:
{
IS. YELLOW
"8
14 . BLUE
It:
15. BLACK ( NO.IS )
ILl
16. GREE N
�
:�
·.
��?
TE ( N O .16)
(NO_7 GROUNDED BY SCREW)
I WHITE
2 BL A CK (GR O U N D )
(;)
"
.
,
.
,
VIEW �
I WHITE a JUMPER
2 BLACK (GROUND)
3
JUMPER
8
L-,48
I
3
NO.16 BARE
.
WIRE TlNNE
6
WIRING COLOR CODES, T ERM INAL D ESIGNAT I O N S A N D
R E A R
VIE W S
OF PL U G S
F.
ALIGN FERRULE PIN WITH .JACK ON PLUG HAVING TAPPED HOLE
AND
SOLDER FERRULES THOROUGHLY TO SHEATH THROUGH
4
SI
DE HOLES
OF EACH PLUG.
G. ASSEMBLE PLUGS WITH FERRULE PIN IN SLOT'IN SHELL. FASTEN
THE INSULATOR ASSEMBLY IN THE .SHELL WITH SCREW ANO THEN
TIGHTEN AND SEAL NUT.
RESTRICTED
figure 5-3. Assembly Drawing of Cords �r Tes, Sels RC-54-A and ·RC-55-A
RESTRICTED
5-5-5-6