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MN-831

LoadLifter 5000 Ultimate

Product Use, Maintenance and Servicing

MAINTENANCE GUIDELINES

By following the steps below, vehicle owners will obtain the longest life and best results 

from their air springs.

1.  Check the air pressure weekly.

2.  Always maintain normal ride height. Never inflate beyond 100 PSI.

3.  If you develop an air leak in the system, use a soapy water solution (1/5 liquid dish 

soap and 4/5 water) to check all air line connections and the inflation valve core before 

deflating and removing the air spring.  

FOR YOUR SAFETY AND TO PREVENT POSSIBLE DAMAGE TO YOUR VEHICLE, DO 
NOT EXCEED MAXIMUM GROSS VEHICLE WEIGHT RATING (GVWR), AS INDICATED 
BY THE VEHICLE MANUFACTURER.  ALTHOUGH YOUR AIR SPRINGS ARE RATED AT 
A MAXIMUM INFLATION PRESSURE OF 100 P.S.I., THE AIR PRESSURE ACTUALLY 
NEEDED IS DEPENDANT ON YOUR LOAD AND GVWR.

4.  Loaded vehicles require at least 25 PSI or more. A “loaded vehicle” refers to a vehicle 

with a heavy bed load, a trailer, or both. As discussed above, never exceed GVWR, 

regardless of air spring, air pressure, or other load assist. The springs in this kit will support 

approximately 40 lbs. of load (combined on both springs) for each 1 PSI of pressure. 

The required air pressure will vary depending on the state of the original suspension. 

Operating the vehicle below the minimum air spring pressure will void the Air Lift warranty.

5.  When increasing load, always adjust the air pressure to maintain the normal ride height.  

Increase or decrease pressure from the system as necessary to attain normal ride height 

for optimal ride and handling. Remember that loads carried behind the axle (including 

tongue loads) require more leveling force (pressure) than those carried directly over the 

axle.

6.  Always add air to springs in small quantities, checking the pressure frequently. 
7.  Should it become necessary to raise the vehicle by the frame, make sure the system is at 

minimum pressure (5 PSI)  to reduce the tension on the suspension/brake components.  

Use of on board leveling systems do not require deflation or disconnection.

8.  Periodically check the air spring system fasteners for tightness. Also, check the air springs 

for any signs of rubbing. Realign if necessary.

9.  On occasion, give the air springs a hard spray with a garden hose in order to remove 

mud, sand, gravel or other abrasive debris.  

TROUBLESHOOTING GUIDE

1.  Leak test the air line connections, the threaded connection into the air spring, and all 

fittings in the control system. 

2.  Inspect the air lines to be sure none are pinched. Tie straps may be too tight. Loosen or 

replace the strap and replace leaking components.

3.  Inspect the air line for holes and cracks. Replace as needed.
4.  Look for a kink or fold in the air line. Reroute as needed.

NOTE

CAUTION

5 PSI

100 PSI

Maximum Air Pressure

Minimum Recommended Pressure

Содержание LoadLifter 5000 88128

Страница 1: ...o read these instructions can result in an incorrect installation MN 831 021306 ECR 7668 INSTALLATION GUIDE ADJUSTABLE AIR HELPER SPRINGS TOW AND HAUL WITH SAFETY AND COMFORTTM safety please read thes...

Страница 2: ......

Страница 3: ...nstalling the Frame Brace 9 Installing the Air Lines 10 Installing the Heat Sheild 12 Checking For Leaks 12 Fixing Leaks 12 Before Operating 13 Installation Checklist 13 Post Installation Checklist 13...

Страница 4: ...tact Air Lift Company at 800 248 0892 or visit our website at www airliftcompany com IMPORTANT SAFETY NOTICE The installation of this kit does not alter the Gross Vehicle Weight Rating GVWR or payload...

Страница 5: ...LoadLifter 5000 Ultimate Installation Diagram INBOARD FORWARD OPTION see Figures 4 6 A B C D E F G N O H H I I I H J K J J J J K K J J M M N O O O O E P KIT 88216 A KIT 88128 NOTE No roll plates are u...

Страница 6: ...rts AA Air Line Assembly 1 BB Tie Strap 6 CC Valve Caps 2 DD 5 16 Flat Washer 2 EE Rubber Washer 2 FF Small Star Washer 2 GG 5 16 Hex Nut 4 not shown in Figure 1 Description Qty 7 16 9 16 open end or...

Страница 7: ...used off road COMPRESSED AIR CAN CAUSE INJURY AND DAMAGE TO THE VEHICLE AND PARTS IF IT IS NOT HANDLED PROPERLY FOR YOUR SAFETY DO NOT TRY TO INFLATE THE AIR SPRINGS UNTIL THEY HAVE BEEN PROPERLY SEC...

Страница 8: ...t then place axle stands under the axle and raise the frame as needed c If the vehicle is raise with a jack and supported with axle stands on the frame then use a floor jack to lower the axle REMOVING...

Страница 9: ...ost 1 ton single rear wheels and some 1 ton dual rear wheel trucks take the stack in Figure 5 Most 1 ton dual rear wheel trucks take the stack in Figure 6 For and ton trucks and some 1 ton trucks with...

Страница 10: ...of the lower bracket Figure 8 6 Set a roll plate E on both ends of the double convolute bellow Figure 1 Kit 88128 with the single convolute bellow does not require roll plates 7 Set the bellow assemb...

Страница 11: ...a template center punch and drill a 3 8 hole through the outboard side of the frame rail and upper bracket Figure 9 CAUTION Use hole in upper bracket as a template to center punch and drill 3 Install...

Страница 12: ...flanges b License plate recess in bumper c Under the gas cap access door d Through license plate itself What ever the chosen location is make sure there is enough clearance around the inflation valves...

Страница 13: ...haust pipes muffler or catalytic converter Avoid sharp bends and edges Use the plastic tie straps BB to secure the air line to fixed non moving points along the chassis Be sure that the tie straps are...

Страница 14: ...3 After the test deflate the springs to the minimum pressure required to restore the Normal Ride Height but not less than 5 p s i Check the air pressure again after 24 hours A 2 to 4 p s i loss after...

Страница 15: ...e eliminated before the vehicle is road tested Heat test Be sure there is sufficient clearance from any heat sources at least 6 for air springs and air lines If a heat shield was included in the kit i...

Страница 16: ...minimum air spring pressure will void the Air Lift warranty 5 When increasing load always adjust the air pressure to maintain the normal ride height Increase or decrease pressure from the system as n...

Страница 17: ...last indefinitely Q Will raising the vehicle on a hoist for service work damage the air springs No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil change...

Страница 18: ...ed that the air bags have bottomed out increase the pressure fig 2 4 5 Adjust the pressure up and down to find the best ride 6 If the vehicle rocks and rolls adjust the air pressure to reduce movement...

Страница 19: ...ressor will work well for most customers who use their system on an intermittent basis Heavy duty For daily use consider the heavy duty compressor it inflates faster and more quietly than the standard...

Страница 20: ...Company for verification Air Lift will repair or replace at its option defective products or components A minimum 10 00 shipping and handling charge will apply to all warranty claims Before returning...

Страница 21: ...tailer where the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price...

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Страница 24: ...irliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday thr...

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