Technical Support
1-800-248-0892
Ext. 2
2
From
Solenoid
To Panel
To Solenoid
From
Compressor
To Air
Spring
To Panel
To Air
Spring
Template For Drilling Holes
Original Jumper
Configuration
New Jumper
Configuration
white wire +
black wire
Remove
Old Wires
Install
New Wires
white wire +
black wire
Figure 2
I. Mounting the Gauge Panel
NOTE: All preassembled gauge panels have been 100% leak and function
tested. Do not attempt to tighten, loosen or adjust any fittings or connections.
This will likely cause a leak or malfunction and void the warranty.
1. Select a convenient, sturdy mounting location for the gauge panel,
usually next to the existing gauge panel (Figure 1).
2. Using the gauge panel mounting bracket as a template, mark the
mounting screw hole locations. Center punch and drill two
1
/
8
"
diameter holes.
3.
Position the gauge panel to the mounting surface and secure with 2
self-tapping screws.
II. Mounting the Solenoid
1. Install the fittings to the solenoids as shown in Figure 2. One port
requires the use of
1
/
8
" N.P.T. straight fitting, while all the other ports
take male run tees (Figure 2).
2. Select a convenient mounting location for the solenoid, which provides
protection from the elements. Using the template provided in Figure
3, center punch the holes, remove the template, and drill two
3
/
16
"
holes. Use the supplied hardware for solenoid mounting (Figure 3).
III. Wiring the Electrical Connections
1. Two new jumper wires are provided with this kit to replace the ones
on the existing gauge panel. Remove the leads from the compressor
and from the power source, noting which terminal on the gauge
panel each lead is connected to. Remove the old jumper wires and
install the new ones (Figure 4). Connect the leads from the power
source and the compressor.
2. Determine the amount of wire needed to connect the two gauge
panels. Cut and strip the wire, attaching female blade connectors on
both ends. Install one end on the male blade connector attached to
the top center terminal on the original gauge panel, and install the
other end on the male blade connector attached to the bottom center
terminal on the new gauge panel (Figure 5).
3. Determine the length of the second wire need to connect the 2 panels.
Strip both ends and attach female blade connectors, in this case
installing them on the male blade connectors on the lower left terminal
of the original gauge panel and the lower right terminal of the new
gauge panel (Figure 5).
4. Route the small red power wire for the illuminated gauge to an
accessory power source. Attach the small black wire to an adequate
ground.
IV. Wiring the Solenoids
1. Determine the left and the right solenoids. One wire from each needs
to be grounded and one routed to the toggle switch on the gauge
panel.
2. Determine a good ground and cut one wire from each solenoid to
reach the ground area. Use one of the self tapping screws to ground
the ring terminal.
3. Measure the length of wire necessary to route from solenoid to gauge
panel. If it exceeds 24", use a butt connector and additional wire.
Attach a female blade connector to each wire and connect the left
one to terminal 4 on the toggle switch and the right one to terminal 6
(Figure 6).
Figure 4
Figure 3
