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MN-944

LoadLifter 5000 Ultimate

Product Use, Maintenance and Servicing

MAINTENANCE GUIDELINES

By following the steps below, vehicle owners will obtain the longest life and best results 

from their air springs.

1 .  Check the air pressure weekly .

2.  Always maintain normal ride height. Never inflate beyond 100 PSI.

3 .  If you develop an air leak in the system, use a soapy water solution (1/5 liquid dish 

soap and 4/5 water) to check all air line connections and the inflation valve core before 

deflating and removing the air spring.  

FOR YOUR SAFETY AND TO PREVENT POSSIBLE DAMAGE TO YOUR VEHICLE, DO 
NOT EXCEED MAXIMUM GROSS VEHICLE WEIGHT RATING (GVWR), AS INDICATED 
BY THE VEHICLE MANUFACTURER .  ALTHOUGH YOUR AIR SPRINGS ARE RATED AT 
A MAXIMUM INFLATION PRESSURE OF 100 P .S .I ., THE AIR PRESSURE ACTUALLY 
NEEDED IS DEPENDANT ON YOUR LOAD AND GVWR .

4 .  Loaded vehicles require at least 25 PSI or more . A “loaded vehicle” refers to a vehicle 

with a heavy bed load, a trailer, or both . As discussed above, never exceed GVWR, 
regardless of air spring, air pressure, or other load assist . The springs in this kit will support 
approximately 40 lbs . of load (combined on both springs) for each 1 PSI of pressure . 
The required air pressure will vary depending on the state of the original suspension . 
Operating the vehicle below the minimum air spring pressure will void the Air Lift warranty .

5 .  When increasing load, always adjust the air pressure to maintain the normal ride height .  

Increase or decrease pressure from the system as necessary to attain normal ride height 
for optimal ride and handling . Remember that loads carried behind the axle (including 
tongue loads) require more leveling force (pressure) than those carried directly over the 
axle .

6 .  Always add air to springs in small quantities, checking the pressure frequently . 

7 .  Should it become necessary to raise the vehicle by the frame, make sure the system is at 

minimum pressure (5 PSI)  to reduce the tension on the suspension/brake components .  

Use of on board leveling systems do not require deflation or disconnection.

8 .  Periodically check the air spring system fasteners for tightness . Also, check the air springs 

for any signs of rubbing . Realign if necessary .

9 .  On occasion, give the air springs a hard spray with a garden hose in order to remove 

mud, sand, gravel or other abrasive debris .  

TROUBLESHOOTING GUIDE

1 .  Leak test the air line connections, the threaded connection into the air spring, and all 

fittings in the control system. 

2 .  Inspect the air lines to be sure none are pinched . Tie straps may be too tight . Loosen or 

replace the strap and replace leaking components .

3 .  Inspect the air line for holes and cracks . Replace as needed .

4 .  Look for a kink or fold in the air line . Reroute as needed .
If the preceding steps do not solve the problem, it is possibly caused by a failed air spring — either 
a factory defect or an operating problem . Please call Air Lift at (800) 248-0892 for assistance .

NOTE

CAUTION

5 PSI

100 PSI

Maximum Air Pressure

Minimum Recommended Pressure

Содержание 88365

Страница 1: ...ructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 944 011411 ERN 8033 INSTALLATION GUIDE ADJUSTABLE AIR HELPER SPRIN...

Страница 2: ......

Страница 3: ...ing for Leaks 17 Fixing Leaks 17 Photos of Finished Assemblies 18 Before Operating 19 Installation Checklist 19 Post Installation Checklist 19 Product Use Maintenance and Servicing 20 Minimum and Maxi...

Страница 4: ...act Air Lift Company at 800 248 0892 or visit our website at www airliftcompany com IMPORTANT SAFETY NOTICE The installation of this kit does not alter the Gross Vehicle Weight Rating GVWR or payload...

Страница 5: ...fter 5000 Ultimate Installation Diagram Left hand side shown driver side Right hand side shown passenger side NOTE PROFESSIONAL MECHANICAL SKILLS ARE NECESSARY IN ORDER TO COMPLETE THE INSTALLATION OF...

Страница 6: ...ource 1 Spray bottle with dish soap water solution 1 Black paint or undercoating 1 Item Part Description Qty A 07061 Frame bracket 2 B 07150 Air spring bracket 2 C1 03017 L H lower bracket 1 C2 03112...

Страница 7: ...removed fig 3 3 Remove both lower shock bolts and slowly lower the axle until the springs can be removed Lower the axle carefully and avoid putting stress on the flexible brake lines 4 Remove both jou...

Страница 8: ...coating to cover the bare surface from grinding the welds flush previously fig 7 Repeat for both sides 8 Install the socket head M8 bolt M into the frame bracket A slot closest to the flange on the br...

Страница 9: ...e existing hole in the frame that was under the stock jounce bumper fig 10 11 The bracket should sit flush to the bottom of the frame If there is any leftover weld holding the bracket off the frame re...

Страница 10: ...threads needed to set the screw fig 13 Remove the screw once threads are formed Repeat for both sides 14 Set the bracket back in place on the frame and bolt into position using the self tapping screw...

Страница 11: ...cs 20 Install the lower shock bolts back onto the axle and torque to 135Nm 100 ft lbs ASSEMBLING THE AIR SPRINGS 1 Set a roll plate E onto the air spring D The radius rounded edge of the roll plate E...

Страница 12: ...hat are on the top of the air springs should be facing the outside tire side of the vehicle once into position 7 Set the left hand lower bracket C1 onto the left side assembly your left hand facing bo...

Страница 13: ...olt still in the slot previously installed Set into place on the axle making sure the back of the bracket is hooked below the jounce bumper strike plate Push the assembly forward while lining up the c...

Страница 14: ...a socket with an extension to reach the inside threads on the carriage bolt previously set into position fig 25 It may be helpful to pull the carriage bolt out slightly so that it can be angled enough...

Страница 15: ...dware evenly to 31 ft lbs making sure the tabs are still indexed under the jounce bumper strike plate Figures 26 and 27 show the assemblies bolted into position Fittings should be on the outside tire...

Страница 16: ...se plate recess in bumper c Under the gas cap access door d Through license plate itself What ever the chosen location is make sure there is enough clearance around the inflation valves for an air chu...

Страница 17: ...AT LEAST 6 of clearance between the air line and heat sources such as the exhaust pipes muffler or catalytic converter Avoid sharp bends and edges Use the plastic tie straps BB to secure the air line...

Страница 18: ...on the heat shield to provide a 1 2 dead air space between exhaust pipe and heat shield fig 35 2 Attach the heat shield to the exhaust pipe using the clamps fig 36 Bend the heat shield for maximum cle...

Страница 19: ...the collar against the fitting and pulling firmly on the air line Trim 1 off the end of the air line Be sure the cut is clean and square see fig 31 Reinsert the air line into the push to connect fitti...

Страница 20: ...18 MN 944 LoadLifter 5000 Ultimate PHOTOS OF FINISHED ASSEMBLIES 1 Back view of left side driver assembly fig 37 2 Back view of right side passenger assembly fig 38 fig 37 fig 38...

Страница 21: ...to check the tire brake drum frame shock absorbers and brake cables Leak test before road test Inflate the air springs to 60 PSI check all connections for leaks with a soapy water solution See the Ch...

Страница 22: ...the air pressure to maintain the normal ride height Increase or decrease pressure from the system as necessary to attain normal ride height for optimal ride and handling Remember that loads carried b...

Страница 23: ...No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil changes However if the vehicle will be on the hoist for a prolonged period of time support the axle wi...

Страница 24: ...ed that the air bags have bottomed out increase the pressure fig 2 4 5 Adjust the pressure up and down to find the best ride 6 If the vehicle rocks and rolls adjust the air pressure to reduce movement...

Страница 25: ...ressor will work well for most customers who use their system on an intermittent basis Heavy duty For daily use consider the heavy duty compressor it inflates faster and more quietly than the standard...

Страница 26: ...Company for verification Air Lift will repair or replace at its option defective products or components A minimum 10 00 shipping and handling charge will apply to all warranty claims Before returning...

Страница 27: ...tailer where the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price...

Страница 28: ...irliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday thr...

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