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Version April 2008

EN

 3

agru SP 315-S User’s Manual

Contents

1 Introduction........................................................................................................... 5
2 Safety 

Messages 

.................................................................................................. 5

2.1  

The User's Manual ............................................................................................... 5

2.2 Explaining 

Icons 

................................................................................................... 5

2.3 Safety 

Messages 

.................................................................................................. 5

2.4 

Welder and Operator Obligations ......................................................................... 7

2.5 Warranty 

............................................................................................................... 7

2.6 

Transport and Storage .......................................................................................... 7

2.7 

Identifying the Machine ........................................................................................ 7

Product Description and Principles of Operation ................................................. 7

3.1 Intended 

Use 

........................................................................................................ 7

3.2 Machine 

Description 

............................................................................................. 8

3.2.1 Component 

Overview 

........................................................................................... 8

3.2.2  Touchscreen / Control Panel ................................................................................ 9
3.2.3  Ports and Switches ............................................................................................. 10
3.2.4 Specifications 

..................................................................................................... 10

3.3 

Welding Process Overview ................................................................................ 11

4 Operation 

............................................................................................................ 12

4.1 

Check-out, Turning on, Selecting the Display Language .................................... 12

4.2 

Entering Traceability Data for the Joint ............................................................... 13

4.3 

Configuring the Machine .................................................................................... 14

4.4 

Changing Key Data of the Welding ..................................................................... 15

4.5 

Definition of Key Welding Data for Additional Materials ..................................... 16

4.6 Welding 

Process 

................................................................................................ 17

4.6.1  Facing the Pipe Butts ......................................................................................... 17
4.6.2  Checking Pipe Alignment ................................................................................... 19
4.6.3  Pre-heating the Pipe Butts and Inserting the Heating Element .......................... 19
4.6.4 Heat-Soaking 

Phase 

.......................................................................................... 20

4.6.5 Change-over 

Phase 

........................................................................................... 20

4.6.6 Joining 

Phase 

..................................................................................................... 20

4.6.7 Cooling 

Phase 

.................................................................................................... 20

4.6.8 End 

of 

Welding 

................................................................................................... 20

4.7 Aborted 

Welding 

Process 

................................................................................... 21

Printing and Transferring Welding Reports ......................................................... 22

5.1 

The Print Menu and Printing/Transferring Reports ............................................. 22

5.2 

Showing Reports in Memory, Reprinting Tags ................................................... 23

5.3 

Deleting Reports from Memory .......................................................................... 23

6 System 

Data 

....................................................................................................... 23

6.1 

Setting the Date and the Time of Day ................................................................ 23

6.2 

Enabling Automatic Heating ............................................................................... 23

Service and Repair ............................................................................................. 24

Service and Repair Contact ............................................................................... 25

P.O. Box 653 • 35 Green Street, Malden, MA 02148 • Tel: (800) 343-3618, (781) 321-5409

Fax: (800) 426-7058 • Website: www.asahi-america.com • Email: [email protected]

Содержание SP 315-S

Страница 1: ...User s Manual Infrared Welding Machine SP 315 S P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi asahi america com...

Страница 2: ......

Страница 3: ...Data of the Welding 15 4 5 De nition of Key Welding Data for Additional Materials 16 4 6 Welding Process 17 4 6 1 Facing the Pipe Butts 17 4 6 2 Checking Pipe Alignment 19 4 6 3 Pre heating the Pipe B...

Страница 4: ...ly with a power supply line equipped with a protective grounding conductor as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supp...

Страница 5: ...ual The machine has been developed and checked with respect to welding AGRU materials For welding other makes no experiential data are avail able and or no liability or warranty can be assumed for the...

Страница 6: ...lement guard Caution Danger of Bruises and Injury Do not remain in the danger zone while the machine opens or closes and be sure not to have your hands between the moving and the fixed parts of the ma...

Страница 7: ...h the transport locks at all times When installing the machine remove the transport locks before applying power to the machine 2 5 Warranty Warranty claims may be raised only if the conditions for war...

Страница 8: ...g parameters it calculates the applicable forces and temperatures and controls the welding process automatically All welding and traceability data are entered either directly on a touch screen panel o...

Страница 9: ...ror messages Notes Navigation Bar with User Interface Buttons Door of Equipment and Storage Cabinet Reducers Accessories Transport Lock Blocking Heating Element Movement Runner Blocks of Movable Carri...

Страница 10: ...7 x 3 6 1045 x 1580 x 1310 mm 3 5 x 5 2 x 4 3 1 2 approx 1100 kg 268 mm 10 1 2 Important The power supply connection is designed as a 3 phase plus earth ground connection No neutral conductor is need...

Страница 11: ...e phase inverter in the plug can be used Two of its contact pins are placed on a grey turning disk A flathead scredriver can be used to turn this disk thereby inverting the positions of the two pins w...

Страница 12: ...areas in the workshop especially to those in which combustible materials are used in order for the heating element temperature of up to 500 C 930 F not to be hazardous Depending on the piece that is g...

Страница 13: ...which can be re used for the next welding operation by simply touching the Ok button If traceability data are not the same as for the last joint change the data that are dif ferent by touching the ap...

Страница 14: ...le to use it again by entering a valid welder identification code Menu Closing in the movable carriage of the machine toward the center closing the machine Ok Moving the movable carriage apart toward...

Страница 15: ...u In a sub menu it is possible to delete all welding reports currently in memory To access this sub menu the so called selection code is required see at the beginning of this sub section the reports w...

Страница 16: ...ion 4 3 has an option Additional Materials which allows defining the key data the machine should use when welding pipes of a material that is not currently available in the machine If no additional op...

Страница 17: ...al from joining force to plate temperature are deleted along with the appropriate wall thickness or SDR If this wall thickness or SDR is the only one left for the pipe diameter in question then the di...

Страница 18: ...the screen determine the facing road clamp in the pipes and have the machine move the facing tool to Position 2 the facing position Remem ber that every action that makes the carriage close in or pull...

Страница 19: ...e heating mirror or the facing tool 4 6 3 Pre heating the Pipe Butts and Inserting the Heating Element When pipe alignment was checked the machine tells the welder first to reposition the facing tool...

Страница 20: ...y The heating mirror is removed from in between the pipes and the carriages close in again both actions occur automatically The welding progress diagram on the touch screen indicates in which phase th...

Страница 21: ...on the touchscreen Code Error Error while reading data from a bar code b System Clock Error The internal clock of the machine is defective re set the clock in the configuration menu Transport Lock Th...

Страница 22: ...ports When a data communication cable is con nected while the standard data screen see Display 5 is showing the machine displays the print menu According to the selection made on this menu data will b...

Страница 23: ...longer you touch them the faster the bar scrolls through the list To display the welding and traceability data of the selected report touch the Select button after having selected it in the list This...

Страница 24: ...r the heating element to heat up automatically you touch the Enabled Disabled button and additionally the Last Welding button the automatic heating feature is enabled and one more welding can be perfo...

Страница 25: ...ined staff Damage due to inadequate improper or lack of lubrication are not eligible for warranty Lubricant and lubricant gun which both are fully matched to the lubrica tion the machine needs can be...

Страница 26: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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