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5 Maintenance and Repair 

 

 

40 

Remote-controlled High Grass Rotary Mulcher 

agria 9600-80

 

5  Maintenance and Repair 

 As well as observing the operating 

instructions valid for the machine, it is 
equally important to pay due attention to 
the following instructions on care and 
maintenance. 

Larger maintenance and repair tasks 
may only be carried out by trained spe-
cialists who can carry out professional 
maintenance and repair. 

You should only undertake smaller 
maintenance and repair tasks yourself if 
you have the relevant tools and training 
for machinery and combustion engines. 

Only use genuine Agria spare parts. 

Carry out a functional and safety test 
after completing the work. 

  

Lubricants and anti-corrosive agents 

Use the lubricant specified for the en-
gine (see "Technical Data"). 

We recommend using 

bio-anti-

corrosive oil

 to preserve machines and 

attachments (do not apply on painted 
covers). The oil can be brushed or 
sprayed on. 

Bio-lubricants and bio-anti-corrosive 
agents are environmentally friendly, as 
they are quickly biodegradable. 

By using bio-lubricants and bio-slushing 
oil you act environmentally responsible, 
protecting the environment and promot-
ing the well-being of humans, animals 
and plants. 

 

 

  

Ensure that the engine is switched off 
and the key is removed from the re-
mote control prior to carrying out all 
service and maintenance work! 

  

 

  

Wear protective gloves when working 
on the blades! 

When working with oil, fuel and 
grease wear suitable protective 
gloves and use skin protection 
agents if necessary. 

  

Содержание 9600-80

Страница 1: ...rating In structions Remote controlled High Grass Rotary Mulcher agria 9600 80 9600 011 Before commissioning please read the operating instructions and note the safety and warning information Operating Instructions No 998 463GB 08 19 ...

Страница 2: ...imensions provided in these operating instructions are non binding No claims may be derived from them We reserve the right to make im provements without amending this manual Scope of delivery please check Remote controlled rotary mulcher Remote control including original operating instructions rechargeable battery and carrying strap Spare battery and battery charger Original Operating Instructions...

Страница 3: ...achment point for re covery lashing towing See separate engine op erating instructions Operating instructions The information on the battery and in these oper ating instructions must be complied with Wear eye protection Wear protective gloves No smoking Fire naked flame and smoking prohibited Keep children away from acid batteries and chargers Warning of hot surfaces Explosive substances Do not di...

Страница 4: ...4 Remote controlled High Grass Rotary Mulcher agria 9600 80 Designation of parts Fig A ...

Страница 5: ...r cutting height adjustment 6 Mowing deck 7 Mower coupling 8 Exhaust 9 Engine 10 Aerial 10 1 alternative aerial position 11 Removable fuel can 11 1 Tension strap for removable fuel can 12 EMERGENCY STOP switch 13 Signal light 14 Ignition switch 15 Electric motors 16 Transmission 17 Generator 18 Nameplate ID machine no 19 Starter battery 20 Open ended spanner WAF 36 21 Wrench WAF 37 ...

Страница 6: ...achine 18 Basic functioning of the system 18 Petrol engine 19 Removable fuel can 21 Traction drive 22 Mower drive 22 Cutting height adjustment 22 Remote control 24 Electrical system 26 Batteries 27 Rechargeable battery charger 28 Attachment points 29 4 Commissioning and Operation 30 Commissioning 30 Danger zone 31 Starting the appliance basics 32 Before starting the engine 33 Starting the petrol e...

Страница 7: ...ooting and Remedies 56 Remote control 56 Rotary mulcher 57 Petrol engine 58 7 Decommissioning Disposal 62 Inspection and Maintenance Overview 63 Machine electric diagram 66 Remote control assignment diagram 68 Paints Charger Wear parts 69 Designation of parts Fig B 71 Designation of parts Fig C 73 Declaration of Conformity 75 ...

Страница 8: ...ing from such use and the risk is entirely the user s own Intended use also includes observance of the operating servicing and mainte nance conditions stipulated by the man ufacturer Unauthorized changes to the machine especially to the safety equipment may lead to increased levels of danger which would rule out any manufacturer liability for resulting damage Damages resulting from the use of un a...

Страница 9: ...als Never let children play with the machine it is not a toy Only use the machine when there is sufficient ambient light and never use it when under the influence of alcohol medications or drugs The affixed warning and information signs provide important information for safe operation please observe them for your own safety The engine must be switched off for transport on motor vehicles or trailer...

Страница 10: ... closed rooms the exhaust fumes contain carbon mon oxide which is very toxic if inhaled Before starting the engine set all operat ing elements to neutral or idle position Do not step in front of the machine to start the engine Do not use assist starting liquids when using electrical assist starting devices jumper cable Danger of explosion Operation Only work in light conditions that guaran tee an ...

Страница 11: ...d remote control and wait for the blades to stop Important Actuation of the EMER GENCY STOP switch on the remote control switches off all parts of the machine immediately The appliance also cuts out immediately if the distance between the remote con trol and the machine is too great or in the event of disturbances in the trans mission frequency Always keep your distance to the machine so that you ...

Страница 12: ... if present Take care not to park the hot machine in the blazing sun To protect against unauthorized use remove the keys from the remote control and protect the machine against rolling away Maintenance Only trained specialist personnel who can carry out professional maintenance and repair may carry out this work Do not carry out maintenance and clean ing with the engine running When working on the...

Страница 13: ...ver fill canisters to the brim Fuel expands when the temperature rises Make sure that there is enough reserve in the canister for the expansion of the fuel In the interests of safety replace the fuel tank cap and other tank caps if dam aged Store anti corrosion agents and stabi lizer fluids out of the reach of children If sickness and vomiting occur consult a doctor immediately In the event of con...

Страница 14: ...e batteries must not be opened or dam aged or stored near heat sources Any leaking substances are corrosive and can cause damage to eyes and skin Do not inhale vapours or gases as they may be toxic When handling batteries always take care that tools rings bracelets or keys do not inadvertently cause a short circuit across the terminals This may result in burns Danger The substances contained in ba...

Страница 15: ...tch and remove the key switch from the remote control Keep a safe distance from the blades when the engine is running Only touch machinery parts when they have come to a com plete stop Be careful of catapulted parts particularly on stony ground Keep a safe distance when the engine is running Remove foreign objects from the working area When working with the machine wear individual protective ear p...

Страница 16: ... kPa Mulch drive V belt with clutch Speed of blade shaft 2000 rpm Blade Sickle blade 1 x ø 800 mm Area capacity approx 3600 m h at 5 km h Control Electrical remote control with joystick Remote control range max 300 m Normal working range of remote control max 100 m Ambient temperature 5 to 40 C Acoustic output level LWA 103 0 dB according to EN ISO 3744 Bearing lubricant Permanent lubrication Weig...

Страница 17: ...t 0 10 0 15 mm Starting device Electric starter 12 V Generator 16 A Battery 12 V 14 Ah Fuel Standard petrol for motor vehicles octane number see engine operating instructions Fuel consumption 322 g kWh Fuel can capacity 10 0 l Air filter Double element air filter with cartridge and foam pre filter Operating speed 3500 rpm Idle speed 2750 rpm Lubrication Forced feed circulation lubrication Engine o...

Страница 18: ...otors which drive the crawler tracks The control and the remote control receiver are located in the right side of the machine in the cover under the fuel can or underneath in the mowing deck The machine is equipped with an EMERGENCY STOP switch A 12 The ignition switch A 14 is also located on the machine Remote control All other commands are issued via the remote control transmitter during normal ...

Страница 19: ...r protection against possible damage When installing the aerial in the alternative position take care that the aerial cable is routed and fastened in such a manner that contact with moving parts in the mowing deck such as e g V belt is ruled out With the alternative aerial position the range of the remote control is a little less than with the basic version Petrol engine The four stoke petrol engi...

Страница 20: ...hould run at the recommended speed so that the machine can be easily moved with the electric gear mo tors without mulching If the pre set idle speed is not reached the electronics of the traction drive control unit switches off For example switching on the mulch drive or when running too fast through cuttings that are too high may lead to reduced speed This re duced speed switches off when the spe...

Страница 21: ... Check the engine oil level immediately Top up engine oil if necessary however the engine oil level is OK agria Service Removable fuel can Change the can only on a level ground Always ensure that a can is closed even when empty when you transport it Ensure for the correct seating of the seals Always keep the venting screw on the can sets closed After changing the can route the fuel lines back into...

Страница 22: ...s The power for the electric motors is generated by the generator A 17 The speed of the electric mo tors and the travel speed of the machine are controlled via the remote control Mower drive The blades are driven by the petrol engine via an electromagnetic clutch with V belt pulley and a V belt The electromagnetic clutch is located on the engine shaft underneath the V belt pulley for the generator...

Страница 23: ...Remote controlled High Grass Rotary Mulcher agria 9600 80 23 ...

Страница 24: ...ing 4 Engine speed The engine speed is adjusted from idle speed min to operating speed max with the rpm switch 5 Key switch The remote control is switched on and off with the key switch 6 Release The green release button activates radio contact between the remote control and the machine 7 Mowing deck up down The mowing deck switch is used to adjust the cutting height 8 Mowing drive on off The mowi...

Страница 25: ...n unit and battery condition Illumination of the red LED indicates insufficient battery charging or another er ror within individual functions 13 This button is not assigned for using the rotary mulcher Display on remote control The following machine states and settings are shown on the display 1 Travel speed 2 Cutting height 3 Hours of operation 4 Strength of the radio signal 5 State of charge of...

Страница 26: ...he hood of the genera tor guard It comprises a 2 pin socket housing and can be used for consumers such as e g warning lamps lighting etc Under certain circumstances permanent power usage via this connection may discharge the starter battery Short circuit brake To prevent the machine from rapidly rolling away on a slope when the petrol engine is not running the electric motors are automatically sho...

Страница 27: ... cov ered to prevent short circuit Short circuit and damage to the outer skin of the battery can cause rapid discharge and extreme heating of the battery Only replace this battery with an original battery The remote control is powered by a Li Ion re chargeable battery The charger as well as a spare rechargeable battery necessary for this are enclosed Only use original Agria or autec re chargeable ...

Страница 28: ...oning state charge the rechargeable batteries every two months even if they have not been used 4 Charge the rechargeable batteries in a dry ventilated area Never charge the rechargeable batteries in proximity to moisture heat sources open flames or chemical products 5 Do not allow rechargeable batteries to dis charge completely before recharging if pos sible 6 Store rechargeable batteries in frost...

Страница 29: ...ened to the attachment points for towing recovery securing for safe transport and loading the machine Lashing to other points may result in dam age Check straps for damage and replace if neces sary Do not use sharp edged load carrying equipment e g sharp edged hooks eyes etc Never walk or stand under suspended loads Danger to life ...

Страница 30: ... not go beyond the maximum level Engine operating instructions To avoid starting problems the fuel can must be completely full for first commissioning and after prolonged periods of non operation This engine runs smoothly with conventional unleaded regular and premium petrol also E10 as well as Super plus Do not add oil to petrol Only use fresh clean fuel no older than 3 months and only use approv...

Страница 31: ...on page 21 Danger zone Staying in the danger zone of the machine during startup and operation is not permit ted If the operator notices that people or animals are in the working area the machine must be switched off immediately and not restarted until this area is clear The user is responsible for third parties in the working area entire area to be worked on Danger zone Remote controlled high gras...

Страница 32: ...ther rotating parts These could cause serious personal injuries and damage to property or to the appliance itself Check that the safety devices provided are func tioning properly before commencing work Interference could be caused by third parties in the vicinity using the same frequency Make sure that no active transmitters in the same frequency band are present in your vi cinity Make sure that t...

Страница 33: ...re for sufficient ventila tion and a quick extraction of the exhaust fumes The exhaust fumes contain carbon monoxide that is highly toxic when inhaled Handle hot engine components with caution The silencer and other engine parts get very hot when the engine is running and are still hot di rectly after the engine is switched off Keep a sufficient distance from hot surfaces and keep children away fr...

Страница 34: ...indicated by the bar at the bottom right of the display Decrease the engine speed with the rpm switch B 4 until the servomotor for throttle regulation has reduced to idle speed The ser vomotor makes an audible noise when running As soon as the speed is reduced to idle speed the noise stops Press the engine start switch B 9 on the remote control upwards until the engine starts If the pre set idle s...

Страница 35: ...f direction Move the machine slowly so that you can become familiar with the machine and check that the commands are executed correctly Set the required cutting height with the mow ing deck up down switch B 7 The cutting height is shown on the display B 2 It can be changed during operation and also when the engine is off Select the travel speed range with the travel speed selector switch B 3 Choos...

Страница 36: ...ackle steeper slopes when you have more experience Negotiate steeper slopes predominantly along the contour line across the slope so that a wide zig zag line effectively results You can work both forward and in reverse in contour line mode As 180 turns of the ma chine are not necessary the area capacity increases significantly Wherever possible avoid situations where due to the terrain not all whe...

Страница 37: ...4 Commissioning and Operation Remote controlled High Grass Rotary Mulcher agria 9600 80 37 Keep your hands away from the crawler track mechanisms while the machine is in operation ...

Страница 38: ... The engine can be switched off either on the machine or with the remote control Switching off the engine with the remote control The engine can only be switched off with the remote control by pressing the EMERGENCY STOP switch B 11 Wait until the engine has stopped Switching off the engine on the machine Either position the ignition switch A 14 to O or press the EMERGENCY STOP switch A 12 Wait un...

Страница 39: ...witch off immediately Attention The braking distance of the machine depends on the ambient conditions This is particularly important when you drive downhill First allow the engine to cool down be fore storing in closed rooms Moving the machine If the machine has to be moved for towing or recovery with the engine switched off the short circuit brake must be rendered inoperative by disconnecting a p...

Страница 40: ...er completing the work Lubricants and anti corrosive agents Use the lubricant specified for the en gine see Technical Data We recommend using bio anti corrosive oil to preserve machines and attachments do not apply on painted covers The oil can be brushed or sprayed on Bio lubricants and bio anti corrosive agents are environmentally friendly as they are quickly biodegradable By using bio lubricant...

Страница 41: ...switch on the remote control at each start up Switch on ignition and remote control When you press the EMERGENCY STOP switch B 11 on the remote control the remote control must switch off and the green LED B 10 will flash rapidly Check EMERGENCY STOP switch on the machine at each start up Switch on ignition and remote control When you press the EMERGENCY STOP switch A 12 on the machine the remote c...

Страница 42: ...9600 80 Petrol engine Check engine oil level Before each start up and after 8 hours of operation only with the engine switched off and on level ground Engine operating instructions Engine oil level below min and above max will result in engine malfunctions and even engine failure ...

Страница 43: ...and surrounding area Detach the oil drain hose from the engine side Unscrew and remove the oil drain cap Carefully lower the oil drain hose into an ap proved container and allow the oil to drain out Fit the oil drain cap and secure the oil drain hose on the engine side Ensure proper disposal of the old oil Pour in fresh engine oil and check the en gine oil level Run the engine check the oil level ...

Страница 44: ...do this 2 Clean the interior cooling fins and surfaces at least every 100 hours of operation sooner in case of heavy dust and plant debris accumula tion agria Service Exhaust system and speed governor Regularly check the exhaust system A 8 gov ernor lever linkage and governor springs for soiling and plant debris and clean with a brush or compressed air if necessary Danger of fire due to dirty exha...

Страница 45: ...ry does not retain sufficient charge although it is not used it must be replaced Follow the instructions of the battery manu facturer Charging Special charger required Remove the battery from the machine for this purpose disconnect it starting at the negative terminal Connect the positive terminal of the battery to the positive output of the charger and likewise for the negative connection Only sw...

Страница 46: ...teries Do not dam age the housing Only use specified fuses Using incorrectly dimen sioned fuses will irreparably damage the electrical system Risk of fire Taking the battery out of service Charge battery store in a cool place and disconnect negative terminal from the machine Regularly check state of charge and recharge if required Disposal Dispose of old batteries at the ap propriate collection po...

Страница 47: ...orkshop Contact agria Service if the blade shaft is damaged Blade replacement If it is evident that the blades 1 are too worn for further use they must be replaced Switch off the ignition and remove the spark plug connector Wear protective gloves when working on the blades as they may be sharp Disassembly assembly of the blade carrier 3 is carried out using wrench WAF 37 A 21 To remove the blades ...

Страница 48: ...t tension The V belt give way by approximately 15 20 mm when you press your thumb on it Adjustment and belt replacement should be carried out by a specialist workshop or agria Service To tension the V belt proceed as follows 1 Loosen fixing screw 1 and locknut 2 2 Tension V belt over tensioning pulley with clamping nut 3 3 Tighten fixing screw 1 and locknut 2 Check the V belt for wear and damage R...

Страница 49: ...wing deck To prevent the crawler tracks from being over tensioned first the respective rear clamping nut may have to be slackened accordingly A 3 1 Then set the crawler track tension using the rear clamping nut A 3 1 Use the open ended spanner WAF 36 A 20 The tensioning of the crawler tracks must be set so that measured from the plate spring assembly a dimension of 24 27 mm is reached from the fro...

Страница 50: ...wler tracks Change the crawler tracks if they are damaged The crawler tracks must only be changed in a specialist workshop or agria Service Traction drive generator Brush contacts on the generator When working in dusty and aggressive atmos pheres dust and dirt accumulations may devel op on the brush contacts To prevent premature wear we recommend that the brush contacts are checked and cleaned aft...

Страница 51: ...nerator 2 Tension V belt by moving the generator with the tightening screws 3 3 Tighten fixing screws 1 and locknuts 2 Check the V belt for wear and damage Replace the V belt if it is damaged Replacement of the belt should only be carried out by a specialist workshop or agria Service Electric motors Brush contacts When working in dusty and aggressive atmos pheres dust and dirt accumulations may de...

Страница 52: ...mote control 2 Press the rechargeable battery down Removing the rechargeable battery 3 Press rechargeable battery against the contacts on the remote control 4 Lift the rechargeable battery out Follow the same procedure for the charger Replacing the rechargeable battery of the remote control If the rechargeable battery of the remote control no longer maintains an adequate charge or runs down too qu...

Страница 53: ...ith bio lubricating oil or grease with bio lubricating grease Clean the track running gear of grass and other residues Clean the drive sprockets guide wheels and travelling wheels of the crawler track of grass and plant debris with a stick or other suitable tool Never use your hands Clean the machine particularly electrical com ponents fan grille and petrol engine of grass leaves and other objects...

Страница 54: ...nder certain circumstances the batteries may gradually self discharge Re move batteries from the remote control Protect the machine against rolling away and against unauthorized use Switch off the ignition switch A 14 and remove the key of the remote control B 5 Store the machine in a clean dry area The area should be free of corrosive substances such as fertilizer or salt well ventilated and safe...

Страница 55: ...r stroke engine check oil daily 787 64 Attachment point 794 26 Warning symbol for hot parts 105 292 Warning symbol set for rotary mulcher 105 021 Warning of hand injuries QR code If your mobile phone has the function for reading the QR code you are able to access the operating instructions for this machine at all times 105 958 Do not spray with water 105 959 Attention special charger required 104 ...

Страница 56: ...e transmitter is not working correctly Save the address Press EMERGENCY STOP Press and hold release button until green LED goes out Release EMERGENCY STOP agria Service The red LED of the remote control flashes once during startup The EMERGENCY STOP switch is actuated or defec tive Deactivate EMERGENCY STOP switch If the message remains agria Service 41 The red LED of the remote control flashes tw...

Страница 57: ...rs defective Check wiring and replace if necessary Wiring on generator defective Check wiring and replace if necessary Brush contacts on electric motors worn Check brush contacts and re place if necessary agria Service 51 Brush contacts on generator worn Check brush contacts and re place if necessary agria Service 50 Traction drive control unit off due to low engine speed New start of the remote c...

Страница 58: ...control and machine is too great Do not allow the distance to become too great 18 Excessive vibration Fixing screws loose Tighten fixing screws 41 Imbalance on blade shaft Check blade shaft and blades replace blades if necessary 47 Petrol engine Fault Possible cause Remedy Page Electric starter works but petrol engine does not start Fuel container empty or un suitable fuel Fill fuel container with...

Страница 59: ...nector securely to spark plug BM Fuel line clogged or unsuitable fuel Clean fuel line fill with fresh fuel Water or dirt in fuel system Drain fuel and fill with clean fresh fuel 30 Air filter soiled Clean or replace air filter BM Carburettor out of tune Adjust carburettor agria Service BM Petrol engine gets too hot Insufficient engine oil Top up engine oil immediately 42 BM Cooling air system rest...

Страница 60: ...ctive Replace fuse Harness defective Check harness agria Service The warning signal sounds while the engine is running The engine oil pressure is not OK Check the engine oil level imme diately Top up engine oil if nec essary 21 however the engine oil level is OK agria Service Oil pressure switch defective Replace oil pressure switch The cans were not emptied in the correct order Error in the fuel ...

Страница 61: ...Remote controlled High Grass Rotary Mulcher agria 9600 80 61 ...

Страница 62: ...g over and rolling away Wear protective gloves After decommissioning the remaining fuel and oil must be drained and dis posed of in a correct and environmental ly compatible manner The machine consists of valuable raw materials which can be recycled and reused Take the machine including the remain ing technical fluids to a recycling facility for disposal Dispose of old batteries and elec trical el...

Страница 63: ...tions of remote control K 38 Clean fan grille K 44 Check or top up engine oil level K K 42 BM Check fuses K Check air filter K K BM Check nuts and bolts for tightness K K 41 Clean exhaust and surrounding area K K 44 Check blades and blade fixing for wear and damage K K 47 Check track tension K K 49 First engine oil change all others W W W BM Clean air filter foam insert K K BM Check crawler tracks...

Страница 64: ...erator F 50 Lubricate all sliding parts K K 41 Change blades W 47 Change belt of blade drive W 47 Change crawler tracks W 49 Change battery of remote control K 52 All other inspection and maintenance tasks on the engine Engine A before each start up B after each cleaning especially with a high pressure cleaner BM See separate operating instructions for engine F maintenance tasks should be performe...

Страница 65: ...Remote controlled High Grass Rotary Mulcher agria 9600 80 65 ...

Страница 66: ...66 Remote controlled High Grass Rotary Mulcher agria 9600 80 Machine electric diagram ...

Страница 67: ... plug connector 5 pin 7 Wiring harness 12 V 27 SUPERSEAL plug connector 6 pin 8 Wiring harness relay box 28 Condenser 9 Wiring harness CAN Bus 29 Relay for the solenoid 10 Wiring harness hood 30 Solenoid for choke control 11 Power electronics 31 Fuse 15 A 12 Electric motors 32 Fuse 5 A 13 Generator 33 Electric connection 12 V 5 A 14 Main relay for the working current circuit 34 Wiring harness chok...

Страница 68: ...68 Remote controlled High Grass Rotary Mulcher agria 9600 80 Remote control assignment diagram ...

Страница 69: ...AL 9005 Spray can 400 ml Charger for starter battery 9679 111 Charger 12 V Wear parts Machine 100 850 Sickle blade top 100 166 Sickle blade bottom 105 456 Blade drive V belt 105 466 Generator V belt 104 961 Crawler track 105 469 Remote control battery Kawasaki engine 789 81 Fuel filter 421 040 Paper air filter insert 421 041 Foam air filter insert 789 88 Spark plug Bosch WR8DC 421 048 Engine oil f...

Страница 70: ...70 Remote controlled High Grass Rotary Mulcher agria 9600 80 ...

Страница 71: ...71 Designation of parts Fig B 1 Joystick 2 Display 3 Travel speed range 4 Engine speed 5 Key switch 6 Release 7 Mowing deck up down 8 Mowing drive on off 9 Engine on 10 Green LED remote control 11 EMERGENCY STOP switch 12 Red LED 13 Reserve button not assigned ...

Страница 72: ...er agria 9600 80 Designation of parts Fig C 1 Fan grille 2 Engine no 3 Oil dipstick oil filler neck 4 Oil filter 5 Oil drain plug 6 Spark plug spark plug connector 7 Carburettor 8 Air filter 10 Control unit 11 Starter 12 Fuel filter 13 Fuel pump ...

Страница 73: ...Remote controlled High Grass Rotary Mulcher agria 9600 80 73 Designation of parts Fig C ...

Страница 74: ...74 Remote controlled High Grass Rotary Mulcher agria 9600 80 ...

Страница 75: ...Remote controlled High Grass Rotary Mulcher agria 9600 80 75 Declaration of Conformity ...

Страница 76: ...Agria Werke GmbH Bittelbronner Straße 42 D 74219 Möckmühl Tel 49 6298 39 0 Fax 49 6298 39 111 E Mail info agria de Internet www agria de Your local agria specialist dealer ...

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