
27
SET-UP FOR WELDING FLANGED & NON-FLANGED ALUMINUM & NON-
FLANGED STEEL / STAINLESS STEEL STUDS THROUGH ¼-20 DIAMETER
GUN SET-UP WITH HEAVY 3” SPRING
A.
Set up the gun as described on page 8-15 of this manual, using the proper collet
and stop. Be sure the collet holding set screws are tightened securely.
Do not
use
a protector.
B.
Refer to the chart below for collet part numbers. For studs 3/8” long or shorter,
use the type 375-SP collet.
C.
Use the type 437G-* stop for studs up to 1-3/8” long, and type 250C-G-* for studs
over 1-3/8” long. See the next page for an
alternate set up
for welding studs over
1-3/8” long.
*Specify stud length and diameter when ordering stops. See chart
on page 13.
WELDER SET-UP
STUD SIZE
Stud Material
Collet
Ground
Polarity
Welding Voltage
Flanged
Non-Flg.
6-32
Aluminum
437-136
POS.
180
140
8-32
Aluminum
437-159
POS.
190
160
10-24 &10- 32
Aluminum
437-185
POS.
210
180
4-40
Steel / SS
437-110
POS.
See
Page
23
105
6-32
Steel / SS
437-136
POS.
115
8-32
Steel / SS
437-159
POS.
140
10-24& 10- 32
Steel / SS
437-185
POS.
160
*
¼-20
Steel / SS
437-246
POS.
220
Gun Lead Extension plugs into weld receptacle labeled CD
* Use heavy duty cables, 1506-E and 1507-E, for all ¼ “studs. Also see set up below
Use standard cables, 1279-E and 1142-E for all other stud applications.
WELDING PROCEDURE
Insert the weld stud into the gun and perform the weld as described in the “Welding
Operation” section of this manual (page 7).
SET UP ¼” STUDS
Install medium spring (2506-M-200) and spring locator (2526-M).
1. End cap. 2. Spring locator. 3. Medium spring 4. Stop nut.
Содержание JS-1
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Страница 32: ...32 WIRING DIAGRAM JS 1...
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Страница 35: ...35 Illustration No 3...
Страница 36: ...36 Illustration No 4...