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AGI GRAINMAXX 6300 Series, Руководство оператора

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52

8210-00023 R0

Figure 29. Shear Pin

7. MAINTENANCE

6300 SERIES – PORTABLE GRAIN AUGER

Содержание GRAINMAXX 6300 Series

Страница 1: ...instructions and safety precautions can result in serious injury death or property damage Keep manual for future reference Part Number 8210 00023 R0 Revised September 2020 Original Instructions 6300 S...

Страница 2: ...s may apply and must be followed by the operator All personnel must be trained in the correct operational and safety procedures for this product Use the sign off sheet below to record initial and peri...

Страница 3: ...Power Safety 13 2 14 Tire Safety 14 2 15 Personal Protective Equipment 14 2 16 Safety Equipment 15 2 17 Safety Decals 15 2 17 1 Decal Installation Replacement 15 2 17 2 Safety Decal Locations and Deta...

Страница 4: ...Lubricate the Equipment 41 7 4 1 Daily Grease and Lubrication 41 7 4 2 Periodic Grease Locations 42 7 5 Inspect Hydraulic Hoses and Fittings 45 7 6 Inspect and Service the Hydraulic Winch and Lift Ca...

Страница 5: ...or your convenience If any information in this manual is not understood or if you need additional information please contact AGI or your representative for assistance This manual should be regarded as...

Страница 6: ...trary to the intended use and is not covered by the warranty Intended use for the auger Handling grain pulse crops treated seeds or other similar materials 1 2 1 Misuse Do not install use the auger fo...

Страница 7: ...t if not avoided may result in minor or moderate injury Indicates a potentially hazardous situation that if not avoided may result in property damage 2 2 Follow Safety Instructions Read and understand...

Страница 8: ...power lines and devices The auger is not insulated Electrocution can occur without direct contact 2 5 Upending Anchor intake end and or support discharge end to prevent upending Intake end must alway...

Страница 9: ...free of debris Figure 1 Auger Work Area OVERHEAD WIRES KEEP AWAY UNDER AUGER AND UNDERCARRIAGE AREA HAZARD KEEP OUT WHEEL CHOCKS KEEP OUT OF SHADED HAZARD AREA WHEEL CHOCKS WHEEL CHOCKS WORK AREA AUTH...

Страница 10: ...increase height of the auger by positioning wheels on lumber blocks or by any other means To do so will result in damage to auger and or serious injury Do not raise the auger in high winds 2 10 Hydrau...

Страница 11: ...all the lights and reflectors that are required by local authorities are in place are clean and can be seen by all over taking and oncoming traffic Always use hazard warning flashers on tractor towing...

Страница 12: ...r unless all driveline tractor and equipment shields are in place and in good working order Do not exceed the specified operating speed Keep universal joint angles small and equal Do not exceed maximu...

Страница 13: ...etal or wood as a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flatte...

Страница 14: ...tires to the manufacturer s recommended pressure Tires should not be operated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufacturer s recommendations Never reinflate a...

Страница 15: ...e from your distributor dealer or factory as applicable 2 17 1 Decal Installation Replacement 1 Decal area must be clean and dry with a temperature above 50 F 10 C 2 Decide on the exact position befor...

Страница 16: ...ecal Locations P1513010 P1512044 P1513052 P1513042 P1513001 P1513035 8110 00024 P1513035 P1513038 P1513016 both sides P1513008 P1513003 P1513048 P1513002 4100 50329 8110 00048 P1513037 2 SAFETY 6300 S...

Страница 17: ...prevent serious injury or death Read and understand the manual before assembling operating or maintaining the equipment Only trained personnel may assemble operate or maintain the equipment Children...

Страница 18: ...nsulated Electrocution can occur without direct contact DANGER ELECTROCUTION HAZARD 8110 00048 Disconnect PTO driveline from tractor before moving equipment If attached driveline will bottom out sever...

Страница 19: ...ctions under operator control CAUTION P1513010 To prevent personal injury or damage to equipment close valve in lift cylinder hydraulic line after raising equipment into position CAUTION 8110 00024 WA...

Страница 20: ...d functions of the auger Figure 3 Auger Features Table 2 Auger Features Item Description Item Description 1 Spout 6 Boot 2 Tube 7 PTO 3 Trussing 8 Swing Away Controls 4 Frame 9 Hopper 5 Hydraulic Winc...

Страница 21: ...or heavy rain Take extra precautions at night and at dusk Keep others away from the transport vehicle and auger Do not allow riders on the auger or towing vehicle during transport Stay away from overh...

Страница 22: ...turning radius Allow ample room for turning as the discharge end may swing dramatically Allow all oncoming traffic to pass before turning right or left A collision with an oncoming vehicle could occu...

Страница 23: ...onnect the safety chain securely forming a cradle to prevent the auger from digging into the road surface should a breakaway occur Do not use the safety chain if one or more links or end fittings are...

Страница 24: ...00023 R0 Figure 6 Hitch Positions Figure 7 Swing Away Transport Position D A N G E R DA NG ER 1 2 Item Description 1 Safety Chain and Hook 2 Winch Cable and Hook 4 TRANSPORT 6300 SERIES PORTABLE GRAI...

Страница 25: ...raised position when not in use 5 2 Positioning the Auger Filling Bins The auger is designed to be transported and operated without unhitching unit from tractor 1 Disconnect the PTO driveline from the...

Страница 26: ...ility See Raising and Lowering 12 Slowly back the auger up until the outlet is over the opening in the storage facility 13 Slowly lower the auger to the bin 14 Set the park brake on the tractor before...

Страница 27: ...hock Wheels Apply Parking Brakes 5 2 1 Raising and Lowering The intake hopper must be off the ground when raising and lowering the auger Before using the hydraulic lift cylinder Check that the hydraul...

Страница 28: ...cylinders for these units the tractor must be running to pump oil oil to the upper chamber of the hydraulic cylinder s to prevent overfilling of the tractor reservoir 2 Open the ball valve 3 Open the...

Страница 29: ...cted to the tractor for all operations including transport raising placement and augering grain When attaching the auger to your tractor the only suitable hitch is a clevis type hitch that is appropri...

Страница 30: ...portant Do not use shaft adaptors on the tractor shaft Use the jack on the hitch to raise or lower the auger as required to match the drawbar Figure 12 Measurements Between Drawbar and PTO Driveline 5...

Страница 31: ...inch drum is tight cable clamps are secure lift cable is seated in cable pulley and inspect cable before operating If damaged replace immediately 4 Always keep a minimum of 3 cable wraps on the drum w...

Страница 32: ...your tractor hydraulics in the detent position where the hydraulics stay engaged all the time 3 To activate the Power Swing a Push the center control lever 2 on the Power Swing valve control assembly...

Страница 33: ...er swing tires and position it under the desired truck hopper 7 Lower tilt the swing away to be flush with the ground when unloading 8 Engage the tractor PTO unload the grain truck until flow stops an...

Страница 34: ...34 8210 00023 R0 Figure 15 Telescoping Swing Away Operating Decal SWING TIP UP Xtend 5 PLACEMENT 6300 SERIES PORTABLE GRAIN AUGER...

Страница 35: ...inspect the auger see Visual Inspection in Maintenance Section 3 Check tightness of all bolts nuts fasteners and hardware re torque if necessary 4 Ensure adequate power is supplied to operate the aug...

Страница 36: ...speed to low idle and lock out the PTO 9 Disconnect the PTO driveline from the tractor and secure it to the PTO transport saddle with the safety chain and keep it in transport saddle when transportin...

Страница 37: ...he auger away from the bin and ensure that there is nothing under the auger that would make contact when the auger tube is lowered 7 Lower the auger refer to Raising and Lowering 8 Lift the intake fee...

Страница 38: ...ible 8 Chock wheels 9 Support intake on blocks to eliminate prolonged contact with the ground 10 Clean and lightly lubricate the spline on the PTO driveline Cover the PTO driveline with a plastic bag...

Страница 39: ...parts or equivalent Use of unauthorized parts will void warranty If in doubt contact GrainMaxx or your local dealer Before attempting maintenance of any kind Lower the auger fully Chock wheels Support...

Страница 40: ...ghtness of bolts nuts fasteners and hardware re torque if necessary 4 Be sure all safety decals are in place and are legible 5 Check that the discharge and intake area are free of obstructions 6 Inspe...

Страница 41: ...held grease gun for all greasing 3 If fittings will not take grease remove and clean thoroughly 4 Replace fittings if they are broken or will not accept grease 5 If Intake Bushing is present in your...

Страница 42: ...42 8210 00023 R0 7 4 2 Periodic Grease Locations Figure 16 Frame Grease Locations 7 MAINTENANCE 6300 SERIES PORTABLE GRAIN AUGER...

Страница 43: ...8210 00023 R0 43 Figure 17 Lift Cylinder and Upper Lower Bearing Grease Locations 6300 SERIES PORTABLE GRAIN AUGER 7 MAINTENANCE...

Страница 44: ...44 8210 00023 R0 Figure 18 Swing Away Grease Locations 7 MAINTENANCE 6300 SERIES PORTABLE GRAIN AUGER...

Страница 45: ...cut nicked abraded or is separating from the crimped end of the fitting 5 Secure hoses to the machine 7 6 Inspect and Service the Hydraulic Winch and Lift Cable When equipped Place the auger in the fu...

Страница 46: ...plate 2 Check the chain slack at the middle of the longest span It should move slightly Note The hopper has two chains one for each flighting 3 Oil the roller chain Figure 20 Hopper Chain Mover Chain...

Страница 47: ...an It should move no more than 1 4 Adjust the chain roller as required 3 Oil the roller chain Figure 22 Collector Chain Lower Gearbox Drive Chain 1 Remove the chain guard and check the roller chain fo...

Страница 48: ...o determine the oil level 3 Note the level and the condition of the oil 4 If the condition of the oil is poor consider replacing the oil ahead of schedule 5 If the oil level is not within 1 4 5 mm of...

Страница 49: ...ssure washer 3 Provide sufficient time for the water to drain from the auger 7 11 Repack the Wheel Bearings with Grease 1 Block wheels and ensure unit is stable 2 Remove the wheel bolts and the wheels...

Страница 50: ...cifications section 2 Loosen cable clamps on cable truss tower s where the cable requires adjustment Figure 25 Cable Clamp 3 Locate the eyebolt anchors for the cable Figure 26 Eyebolt Anchor 4 Tighten...

Страница 51: ...ould come loose Figure 28 Cable Re Installation 7 Secure jam nut on cable eyebolt and re tighten any cable clamps that were loosened 7 13 Replace the Shear Pin The PTO and vertical drivelines are equi...

Страница 52: ...52 8210 00023 R0 Figure 29 Shear Pin 7 MAINTENANCE 6300 SERIES PORTABLE GRAIN AUGER...

Страница 53: ...low from truck or hopper Increase flow of material Flow into the hopper is restricted Clear grating of obstructions Material is too wet or heavy Unloading rates are for dry grain Flighting is worn Rep...

Страница 54: ...alternate hydraulic pressure source contact your local dealer for assistance If auger lowers faster than it lifts then the check valve may be installed in opposite direction Lower auger to transport p...

Страница 55: ...is is just captured oil in the top of the cylinder Clean up oil spill and continue operation as normal If auger will not lift seal in hydraulic cylinder is damaged Lower auger to transport position an...

Страница 56: ...eight 12 6 3 81 m 13 6 4 11 m 15 4 57 m Discharge Clear ance A Up 51 15 5 m 55 6 16 9 m 59 18 0 m Down 12 3 65 m 13 3 96 m 14 4 27 m Reach to Wheels B Up 27 8 22 m 35 6 10 8 m 44 13 4 m Down 35 10 7 m...

Страница 57: ...diameter Max Operating Angle 25 Upper Lower Gearbox Oil Capacity 27 7 oz 820 mL Type 80 90 synthetic oil Shear Pin PTO Shaft 5 16 x 1 GR 8 Bolt two locations Vertical Shaft 5 16 x 1 1 2 GR 5 Bolt Gre...

Страница 58: ...d into the Product is manufactured and sold to the Seller by a third party vendor such part is only warranted to the extent of the warranty given by that third party 4 This warranty does not obligate...

Страница 59: ...8210 00023 R0 59 6300 SERIES PORTABLE GRAIN AUGER 10 AGI GRAINMAXX LIMITED WARRANTY...

Страница 60: ...m Please include the part number listed on the cover page in your message 201 Industrial Drive Swift Current Saskatchewan S9H 5R4 CANADA Phone 877 667 7421 Canada USA or 306 773 7779 Fax 306 778 2524...

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