PITSTOP DRIVE KITS ASSEMBLY MANUAL –
P1512180 R0
3
CONTENTS
1.1 Safety Alert Symbol and Signal Words...................................................................................... 4
1.2 General Product Safety ............................................................................................................. 4
1.3 Moving Conveyor Belt Safety.................................................................................................... 4
1.4 Rotating Parts Safety................................................................................................................. 5
1.5 Work Area Safety ...................................................................................................................... 5
1.6 Guards Safety ............................................................................................................................ 5
1.7 Drives and Lockout Safety......................................................................................................... 5
1.7.1 Gas Engine Safety....................................................................................................... 6
1.7.2 Electric Motor Safety.................................................................................................. 6
1.7.3 Hydraulic Power Safety .............................................................................................. 7
1.8 Tire Safety.................................................................................................................................. 8
1.9 Personal Protective Equipment................................................................................................. 8
1.10 Safety Equipment .................................................................................................................... 9
1.11 Safety Decals ........................................................................................................................... 9
1.11.1 Decal Installation/Replacement............................................................................... 9
1.11.2 Safety Decal Locations and Details ........................................................................ 10
2.1 Assemble the Lift Hose............................................................................................................ 17
2.2 Install the Electric Drive .......................................................................................................... 18
2.2.1 Assemble the Motor Mounts................................................................................... 19
2.2.2 Install the Motor Mounts and Rails ......................................................................... 20
2.2.3 Install the Guard Mounting Brackets....................................................................... 21
2.2.4 Install the Motor ...................................................................................................... 22
2.2.5 Install the Pulleys, Drive Belts, and Tensioning Bolt................................................ 23
2.2.6 Install the Drive Belt Guard...................................................................................... 24
2.2.7 Install the Shaft Guard ............................................................................................. 25
2.3.1 Install the Hydraulic Pump ....................................................................................... 27
2.3.2 Install the Hydraulic Tank......................................................................................... 32
2.3.3 Install the Hydraulic Fittings into the Flow Controller............................................. 33
2.3.4 Install the Hoses ....................................................................................................... 34
2.4.1 Install the Drive and Battery Mounts....................................................................... 36
2.4.2 Install the Motor and Gearbox................................................................................. 40
2.4.3 Install the Battery and Fuel Tank ............................................................................. 46
2.4.4 Install the Guards ..................................................................................................... 49
2.5.1 Install the Hydraulic Motor ...................................................................................... 53
2.5.2 Install the Flow Controller........................................................................................ 58
2.5.3 Install the Hydraulic Fittings into the Lift Control ................................................... 62
2.5.4 Install the Hoses ....................................................................................................... 63
