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AGI A383, Инструкция по сборке

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31020 R1

1. Introduction

Before assembling, please read this manual. Familiarize yourself with the process and the necessary
precautions for efficient and safe assembly of this AGI X-Tend Hopper.

Everyone present at the assembly site is required to be familiar with all safety precautions.

Keep this manual available for frequent reference and review it with new personnel. Call your local
distributor or dealer if you need assistance or additional information.

This manual describes the assembly of the X-Tend hopper, used as an accessory on MKX13/X13/HX13
grain augers, and is intended as a supplement to your MKX13/X13/HX13 Series Auger Assembly
Manual. Refer to the appropriate manual for additional assembly instructions.

1.1. Serial Number Location

The serial number location for your X-Tend hopper is shown in the figure below. Have the serial number ready
when ordering parts or requesting service or other information. Record information in the table below for easy
reference.

Model Number

Serial Number

Date Received

Figure 1.

Serial Number Location

1. INTRODUCTION

A383 X-TEND HOPPER

Содержание A383

Страница 1: ...recautions can result in serious injury death or property damage Keep manual for future reference Part Number 31020 R1 Revised July 2021 Original Instructions A383 X Tend Hopper Assembly Manual This manual applies to Westfield MKX13 Westfield X13 AGI X13 Hutchinson HX13 Mayrath HX13 ...

Страница 2: ...all the hopper Install Hopper on page 18 Modified the short truss brace instructions Section 4 3 2 Replace the Short Truss Brace For 84 94 and 114 Models on page 24 Replaced the hydraulic winch hose Section 4 3 3 Install the Hydraulic Winch on page 25 Added the PTO valve bracket Section 4 3 4 Replace the PTO Valve Bracket on page 27 ...

Страница 3: ...Personal Protective Equipment 9 2 9 Safety Equipment 9 2 10 Safety Decals 10 2 10 1 Decal Installation Replacement 10 2 10 2 Safety Decal Locations and Details 10 3 Features 17 4 Assembly 18 4 1 Assembly Safety 18 4 2 General Assembly 18 4 3 Assemble Auger Components 23 4 3 1 Install the X Tend Hopper Lift Arm 23 4 3 2 Replace the Short Truss Brace For 84 94 and 114 Models 24 4 3 3 Install the Hyd...

Страница 4: ...ional information This manual describes the assembly of the X Tend hopper used as an accessory on MKX13 X13 HX13 grain augers and is intended as a supplement to your MKX13 X13 HX13 Series Auger Assembly Manual Refer to the appropriate manual for additional assembly instructions 1 1 Serial Number Location The serial number location for your X Tend hopper is shown in the figure below Have the serial...

Страница 5: ...hazardous situation that if not avoided may result in property damage 2 2 General Safety Read and understand all safety instructions safety decals and manuals and follow them when assembling the equipment Only experienced personnel who are familiar with this type of assembly and installation should perform this work Untrained assemblers installers expose themselves and bystanders to possible serio...

Страница 6: ...t off and lock out power to adjust service or clean 2 4 Rotating Parts Safety Keep body hair and clothing away from rotating pulleys belts chains and sprockets Do not operate with any guard removed or modified Keep guards in good working order Shut off and lock out power source before inspecting or servicing machine 2 5 Guards Safety Keep guards in place Do not operate with guard removed Do not wa...

Страница 7: ... has reached full up position Do not disconnect hydraulic quick couplers when lines are pressurized Make sure lift cable is seated in cable pulley Always keep a minimum of 3 cable wraps on the cable drum 2 7 Drives and Lockout Safety Inspect the power source s before using and know how to shut down in an emergency Whenever you service or adjust your equipment make sure you shut down the power sour...

Страница 8: ...se metal or wood as a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or crimped hoses Clean the connections before connecting to equipment Do not attempt any makeshift repairs to the hydraulic fittings or hoses with tape clamps or adhesive The hydraulic system ...

Страница 9: ...rom falling debris Safety Glasses Wear safety glasses at all times to protect eyes from debris Dust Mask Wear a dust mask to prevent breathing potentially harmful dust Hard Hat Wear a hard hat to help protect your head Coveralls Wear coveralls to protect skin 2 9 Safety Equipment The following safety equipment should be kept on site Fire Extinguisher Provide a fire extinguisher for use in case of ...

Страница 10: ...fore you remove the backing paper 3 Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place 5 Small air pockets can be pierced with a pin and smoothed out using the decal backing paper 2 10 2 Safety Decal Locations and Details Replic...

Страница 11: ...31020 R1 11 Figure 2 Safety Decal Locations 22950 20803 20804 22950 22948 22949 20804 22957 22952 20813 20804 20803 20805 A383 X TEND HOPPER 2 SAFETY ...

Страница 12: ...ve replaced if damaged DO NOT operate the auger without all guards doors and covers in place NEVER touch the auger flighting Use a stick or other tool to remove an obstruction or clean out Shut off and lock out power to adjust service or clean ROTATING FLIGHTING HAZARD DANGER 20803 To prevent serious injury or death shut off power and reattach guard before operating machine MISSING GUARD HAZARD WA...

Страница 13: ...r death Keep body hair and clothing away from rotating pulleys belts chains and sprockets Do not operate with any guard removed or modified Keep guards in good working order Shut off and lock out power source before inspecting or servicing machine ENTANGLEMENT HAZARD WARNING A383 X TEND HOPPER 2 SAFETY ...

Страница 14: ...nd and eye protection when searching for leaks Use wood or cardboard instead of hands Hydraulic fluid can cause serious injury if it penetrates the skin If it does see a doctor immediately Relieve system pressure before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands 22950 WARNING Moving Parts will cause sever...

Страница 15: ...s fully retracted position 2 Engaging spline shaft with PTO running will damage the machine 3 Make certain everyone is clear of the equipment before applying power or moving the machine CAUTION 22948 NOTICE DO NOT operate the PTO when retracted past this point Failure to follow could result in equipment damage A383 X TEND HOPPER 2 SAFETY ...

Страница 16: ... Part Number Description 22949 NOTICE DO NOT operate the PTO when retracted past this point Failure to follow could result in equipment damage 22952 SWING TIP UP Patents CA 2 683 843 US 7 946 416 Other Patents Pending 2 SAFETY A383 X TEND HOPPER ...

Страница 17: ... General Description The X Tend hopper swing auger is an option for the AGI MKX13 X13 HX13 It provides the ability to drive hopper bottom trailers into place with the X Tend hopper retracted and when extended will reach both trailer hopper gates on most straight trailers without having to re position the truck The X Tend hopper may be extended under the trailer under operator control safely and wi...

Страница 18: ...ighten all fasteners according to their specifications Do not replace or substitute bolts nuts or other hardware that is of lesser quality than the hardware supplied by the manufacturer 4 2 General Assembly The X Tend hopper is available installed as part of the normal assembly of an MKX13 X13 HX13 auger or as a kit to replace an already installed low profile hopper Refer to the main assembly manu...

Страница 19: ...31020 R1 19 2 Install hopper cylinder bolt a Grease sides of hopper where they overlap with tube A383 X TEND HOPPER 4 ASSEMBLY ...

Страница 20: ...xt to the X Tend tube assembly Attach the hydraulic cylinder to the hopper using the cylinder pin and cotter pins 1 Hydraulic Cylinder 4 Hopper 2 Cylinder Pin 5 X Tend Tube Assembly 3 Cotter Pin 5 4 2 3 1 4 ASSEMBLY A383 X TEND HOPPER ...

Страница 21: ...is rotated to have u joint keyway at the same position as the woodruff key c As hopper is slowly raised align u joint with shaft 4 Continue to lift hopper until holes align then install bolts 1 3 2 7 6 5 4 1 Retractor Flight 5 Bushing 1 1 4 x 1 2 2 U Joint 6 Washer 3 4 3 Woodruff Key 7 Locknut 3 4 4 Bolt 3 4 x 2 A383 X TEND HOPPER 4 ASSEMBLY ...

Страница 22: ...from the side of your auger that is safe to lift 2 Secure an appropriate lifting device with lifting straps or chains to your old swing 3 Apply slight tension to prevent swing from falling when the fasteners are removed 4 Remove the bolts and washers that hold swivel ring of your old swing unit down to the auger boot Keep the parts for use on your new X Tend hopper 5 Usually the lower half of the ...

Страница 23: ... Install the X Tend Hopper Lift Arm For retrofits during the assembly of the auger ensure that the standard lift arm is replaced by the X Tend Hopper lift arm 1 Attach the lift arm mount to the lift arm mount brackets using six 1 2 x 1 1 2 bolts and locknuts 2 Position the hopper lift arm assembly on the X Tend hopper lift arm mount with the arm overhanging the side of the auger that the hopper wi...

Страница 24: ... of the auger ensure that the standard single truss brace tube closest to the boot is replaced by the short truss brace tube listed below 1 Cross Brace Short 5 Locknut 1 2 2 Hex Nut 3 4 6 Cross Brace Shackle 3 Locknut 3 4 7 Bolt 1 2 x 1 3 4 4 Bolt 1 2 x 1 1 2 1 5 7 5 6 3 2 1 4 4 ASSEMBLY A383 X TEND HOPPER ...

Страница 25: ...the spool and connect it to the spool minimum 3 wraps around the spool feed cable through hole in side of spool and secure with clamp and clamp hardware as shown in Figure 7 3 Connect the hydraulic hoses to the winch and install pioneer couplings on the hose ends see Figure 8 4 Thread both hoses through hydraulic hose upper catches on side of auger lower tube and boot Tighten hydraulic hose upper ...

Страница 26: ...1 Figure 7 Installing the Winch Cable Figure 8 Installing the Hydraulic Winch Hose A A B TRACTOR B C C A Steel Elbow 1 2 MNPT x 1 2 FNPSM B Hydraulic Hose 1 2 x 220 C Pioneer coupler 4 ASSEMBLY A383 X TEND HOPPER ...

Страница 27: ...racket provided 1 Attach the PTO valve bracket to the boot using two 1 2 x 1 1 2 bolts and 1 2 locknuts 2 Install the two double hose holders to the PTO valve bracket using two 3 8 x 1 bolts and 3 8 locknuts 1 PTO Valve Bracket 4 Double Hose Holder 2 Bolt 1 2 x 1 1 2 5 Bolt 3 8 x 1 3 Locknut 1 2 not shown 6 Flange Nut 3 8 1 2 4 5 6 3 A383 X TEND HOPPER 4 ASSEMBLY ...

Страница 28: ...r Hydraulic Flow Adjust to 8 GPM Tractor PTO Speed 540 1000 rpm Hopper Height 12 Hopper Length 50 Hopper Width 36 Total Swing Weight 1500 lbs Weight on Lift Arm 800 lbs Power Swing Tire Pressure 20 psi PTO Operating Range 24 5 SPECIFICATIONS A383 X TEND HOPPER ...

Страница 29: ... 70 80 110 120 150 170 57 63 Lubricated 55 60 80 90 110 130 5 8 Dry 11 18 0 226 0 256 100 110 150 170 210 240 93 104 Lubricated 75 85 110 130 160 180 3 4 Dry 10 16 0 334 0 373 175 200 260 300 380 420 128 124 Lubricated 130 140 200 220 280 310 7 8 Dry 9 14 0 462 0 508 170 180 430 470 600 670 194 193 Lubricated 125 140 320 350 180 180 1 Dry 8 14 0 606 0 679 250 280 640 720 910 1020 287 289 Lubricate...

Страница 30: ...3 4 1 3 4 12 16 1 4 4 3 4 1 3 4 25 34 3 8 6 3 4 1 3 4 40 54 1 2 8 1 2 1 1 2 54 73 3 4 12 1 2 1 1 2 78 106 1 16 1 2 1 1 2 112 152 1 1 4 20 1 2 1 1 2 154 209 1 1 2 24 1 2 1 1 2 211 286 2 32 1 2 1 1 2 300 407 Table 4 Pipe Swivel Straight Pipe Threads NPSM N NFS Carbon Steel Pipe Size Max ft lbs Max N m 1 8 2 12 16 1 4 4 25 3 3 8 6 40 54 1 2 8 54 73 3 4 12 78 106 1 16 112 152 1 1 4 20 154 209 1 1 2 24...

Страница 31: ...12 146 161 198 218 24 1 7 8 12 154 170 209 231 Table 6 JIC 37 Flare Tube Fitting J JFS Tube Size Thread UNF 2A Torque ft lbs Torque N m 2 5 16 24 6 7 8 9 3 3 8 24 8 9 11 12 4 7 16 20 11 12 15 16 5 1 2 20 14 15 19 21 6 9 16 18 18 20 24 28 8 3 4 16 36 39 49 53 10 7 8 14 57 63 77 85 12 1 1 16 12 79 88 107 119 14 1 3 16 12 94 103 127 140 16 1 5 16 12 108 113 147 154 20 1 5 8 12 127 133 172 181 24 1 7 ...

Страница 32: ...n charges prepaid 5 Upon return of the Product or such part of the Product that requires correction the Seller shall at the Seller s option either repair or replace the Product or such part The Seller shall replace or attempt to repair and return the Product or such part within a reasonable period of time from receipt of an approved warranty claim from the Buyer If the Seller is unable to repair o...

Страница 33: ...31020 R1 33 A383 X TEND HOPPER 6 APPENDIX ...

Страница 34: ...tilizer grain and feed systems with a growing platform in providing equipment and solutions for food processing facilities AGI has manufacturing facilities in Canada the United States the United Kingdom Brazil South Africa India and Italy and distributes its products globally P O Box 39 Rosenort Manitoba R0G 1W0 Canada P 866 467 7207 Canada USA or 204 746 2396 F 866 768 4852 E sales grainaugers co...

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